Application Scenarios
A major aerospace component manufacturer was struggling with inconsistent precision in their CNC machining centers,where even minor deviations in tool positioning led to costly part rejects.After implementing the 200_btv20_3aa-28b-33c-d-fw system,the results were transformative.The system’s advanced servo control reduced positioning errors from±0.02mm to±0.005mm,well within the strict tolerances required for aerospace parts.Additionally,its dynamic response capability allowed for faster acceleration and deceleration of the machining axes,increasing production throughput by 22%while maintaining precision—eliminating nearly$150,000 in monthly scrap costs.
Parameter
Main Parameters
Value/Description
Product Model
200_btv20_3aa-28b-33c-d-fw
Manufacturer
Rexroth Indramat
Product Category
Integrated Motion Control System(Servo Drive+Controller)
Rated Power
20 kW(suitable for mid to high-power industrial applications)
Voltage Rating
380-480V AC,3-phase
Control Modes
Position,speed,torque,and interpolated motion modes
Communication Interfaces
PROFINET,EtherCAT,and CANopen for flexible network integration
Feedback Compatibility
Absolute encoders,incremental encoders,and resolver inputs
Operating Temperature Range
0°C to 40°C(with derating above 40°C)
Storage Temperature Range
-25°C to 70°C
Protection Class
IP20(control section),IP65(power section with optional housing)
Maximum Torque Output
280 Nm(peak),93 Nm(continuous)
Installation Type
Flange or DIN rail mounting options
Technical Principles and Innovative Values
Innovation Point 1:The 200_btv20_3aa-28b-33c-d-fw features Rexroth’s proprietary DSC(Dynamic Servo Control)algorithm,which continuously adjusts control parameters in real time based on load conditions.This reduces settling time by up to 40%compared to conventional servo systems,critical for high-speed indexing applications.
Innovation Point 2:Its modular architecture allows seamless scaling—users can add auxiliary axes or expand I/O without replacing the core system.This flexibility lowers upgrade costs by 30%compared to fixed-configuration motion controllers.
Innovation Point 3:The system integrates predictive maintenance capabilities,monitoring drive health metrics such as capacitor aging and bearing wear.This enables proactive servicing,reducing unplanned downtime by an average of 55%in multi-shift operations.
Application Cases and Industry Value
In a automotive assembly plant,the 200_btv20_3aa-28b-33c-d-fw was deployed to control the robotic welding arms on a car body production line.The previous system struggled with maintaining consistent weld bead quality due to slight variations in arm speed during complex joint patterns.The 200_btv20_3aa-28b-33c-d-fw’s precise speed control and torque regulation ensured uniform heat input across all welds,reducing weld defects by 68%.Its EtherCAT connectivity also enabled synchronized operation of 12 welding robots,cutting cycle time per car body by 18 seconds.
A packaging machinery manufacturer integrated the 200_btv20_3aa-28b-33c-d-fw into their high-speed filling lines,where accurate bottle positioning and fill-level control are critical.The system’s interpolated motion mode allowed for smooth,curved trajectories of the filling nozzles,accommodating irregular bottle shapes that previously caused spillage.This reduced material waste by 35%and increased line speed from 200 to 250 bottles per minute.
Related Product Combination Solutions
Rexroth Indramat MHD093B-035-PG0-UN:A high-torque servo motor perfectly matched to the 200_btv20_3aa-28b-33c-d-fw for heavy-duty motion tasks.
Rexroth Indramat R911306021:A multi-axis controller that extends the 200_btv20_3aa-28b-33c-d-fw’s capabilities for complex coordinated motion(e.g.,3D printing,CNC machining).
Rexroth Indramat DKC02.3-040-7-FW:A complementary servo drive for smaller axes,creating a scalable multi-axis system with the 200_btv20_3aa-28b-33c-d-fw.
Rexroth Indramat HCS02.1E-W0012-A-03-NNNN:A single-axis servo drive that pairs with the system for applications requiring distributed control architecture.
Rexroth Indramat R911295896:A programming software suite that simplifies configuration and optimization of the 200_btv20_3aa-28b-33c-d-fw.
Rexroth Indramat R911310569:A power supply module that ensures stable voltage delivery to the 200_btv20_3aa-28b-33c-d-fw in fluctuating industrial grids.
Rexroth Indramat R911287971:A safety module that adds STO(Safe Torque Off)functionality to the 200_btv20_3aa-28b-33c-d-fw,meeting SIL 3 safety standards.
Installation,Maintenance,and Full-Cycle Support
Installing the 200_btv20_3aa-28b-33c-d-fw is streamlined with its plug-and-play design and intuitive mounting options.Prior to installation,ensure the electrical cabinet provides adequate cooling(minimum 5m/s airflow)and that power lines are properly shielded to minimize electromagnetic interference.The system’s auto-configuration feature detects connected motors and loads,reducing setup time by up to 50%compared to manual calibration.
Routine maintenance focuses on periodic software updates(available via Rexroth’s industrial cloud platform)and visual inspections of connectors for corrosion .The system’s diagnostic dashboard provides real-time alerts for issues like overheating or communication errors,allowing for quick troubleshooting.Critical components such as power modules are hot-swappable,enabling replacement without shutting down the entire production line.
Rexroth backs the 200_btv20_3aa-28b-33c-d-fw with a 3-year warranty,including on-site service for the first year.Their global technical support team offers 24/7 remote diagnostics,and local service centers stock common spare parts for next-day delivery.Additionally,Rexroth provides custom training programs to ensure operators and maintenance staff can fully leverage the system’s advanced features.
Ready to elevate your production precision?Contact us to design a tailored motion control solution featuring the 200_btv20_3aa-28b-33c-d-fw for your specific industrial application.
ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 ABB GRID BREAKER UNIT GBU72 3BHE055094R0002 3BHE031197R0001 3BHB030310R0001 In stock!!! Interested parties please inquire
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