
Product Overview
The ABB CI687K01 3BSE043660R1 is a high-performance Modbus TCP communication interface module designed for the AC 800M Distributed Control System(DCS),enabling seamless connectivity between AC 800M controllers and external Ethernet devices.This module,part of the ABB 800xA platform,facilitates robust data exchange using the Modbus TCP protocol,supporting both master and slave functionality for up to 70 slave and 8 master units across its dual Ethernet channels.The CI687K01 3BSE043660R1 is engineered to enhance system integration in complex industrial automation environments,making it ideal for applications requiring reliable,high-speed communication.
With a compact design and hot-swap capability,the ABB CI687K01 3BSE043660R1 minimizes downtime by allowing module replacement without interrupting operations,reducing maintenance time by 30%.Its CEX-Bus logic and DC/DC converter ensure stable power distribution from a 24 VDC supply,enhancing system reliability by 20%.Certified for harsh environments,the CI687K01 3BSE043660R1 excels in industries like power generation,petrochemical,and manufacturing,where it streamlines data transfer,optimizes control processes,and boosts operational efficiency through precise and secure communication.
Technical Specifications
Product Model|CI687K01 3BSE043660R1
Manufacturer|ABB
Product Type|Modbus TCP Communication Interface Module
Series|AC 800M/800xA
Supply Voltage|24 VDC±10%
Communication Interfaces|Dual Ethernet(Ch1:100 Mbps full duplex,Ch2:10 Mbps half duplex)
Protocol|Modbus TCP(master/slave)
Channel Capacity|70 slave units,8 master units(combined Ch1/Ch2)
Isolation Voltage|≥1500 V AC(field to system)
Operating Temperature|-20°C to+60°C
Dimensions|120 x 60 x 110 mm
Weight|Approx.0.8 kg
Mounting|AC 800M rack,hot-swappable
Certifications|CE,IEC 61131-2,ATEX Zone 2,RoHS
Main Features and Advantages
The ABB CI687K01 3BSE043660R1 delivers high-speed communication with dual Ethernet channels,supporting 100 Mbps full duplex on Channel 1 and 10 Mbps half duplex on Channel 2,ensuring flexible connectivity for diverse network configurations.Its Modbus TCP protocol supports up to 70 slave and 8 master units,enabling scalable integration with PLCs,HMIs,and third-party devices,reducing setup time by 15%.The module’s±0.1%data transfer accuracy minimizes errors in critical control loops.
Hot-swap capability allows maintenance without system shutdown,boosting uptime by 30%.The CI687K01 3BSE043660R1 incorporates robust CEX-Bus logic and a DC/DC converter,ensuring stable operation with low power consumption(5 W),cutting energy costs by 10%.Galvanic isolation(≥1500 V AC)protects against EMI,improving reliability by 20%in noisy environments like power plants.Diagnostic LEDs and integration with ABB’s Control Builder software provide real-time fault detection,reducing troubleshooting time by 25%.
With an MTBF exceeding 100,000 hours and IP20 protection,the CI687K01 3BSE043660R1 thrives in harsh conditions,making it a durable,cost-effective solution for advanced industrial communication needs.
Application Field
In power generation,the ABB CI687K01 3BSE043660R1 connects AC 800M controllers to turbine control systems,enabling real-time data exchange with Modbus TCP devices,improving system response by 15%and meeting IEEE standards.In petrochemical plants,the CI687K01 3BSE043660R1 integrates pump and valve controllers with DCS platforms,ensuring reliable communication in ATEX Zone 2 environments,reducing failure risks by 25%.
In manufacturing,the CI687K01 3BSE043660R1 facilitates seamless data transfer between production line PLCs and AC 800M systems,optimizing automation processes and cutting downtime by 20%.For renewable energy,it connects wind turbine controllers to SCADA systems,ensuring stable data flow for grid synchronization.The CI687K01 3BSE043660R1 addresses challenges like network latency and device compatibility,delivering robust communication across industries for enhanced operational efficiency.
Related Products
CI854AK01 3BSE030220R1:PROFIBUS-DP interface module,complements CI687K01 3BSE043660R1 for additional protocol support.
PM866K01 3BSE050198R1:AC 800M processor module,pairs with CI687K01 3BSE043660R1 for system control.
CI867K01 3BSE043660R1:Modbus TCP interface,similar to CI687K01 3BSE043660R1 but with updated firmware.
TB521 3BSE018167R1:Shielded terminal block,enhances CI687K01 3BSE043660R1 connectivity.
PPD113B03-26-100110:Power module,provides stable 24 VDC for CI687K01 3BSE043660R1.
CI801 3BSE022366R1:Profibus DP module,extends CI687K01 3BSE043660R1 communication options.
PM851K01 3BSE018168R1:AC 800M controller,supports CI687K01 3BSE043660R1 in smaller systems.
PP836A:Operator panel,integrates with CI687K01 3BSE043660R1 for HMI functions.
Installation and Maintenance
Pre-installation preparation:Before installing the ABB CI687K01 3BSE043660R1,power down the AC 800M rack and ensure grounding to prevent EMI issues.Verify a stable 24 VDC supply(±10%tolerance)and use shielded Ethernet cables(Category 5,RJ-45)for connections.Mount the CI687K01 3BSE043660R1 in the AC 800M rack,aligning securely with a firm click.Configure Modbus TCP settings and channel parameters via Control Builder software,reducing setup time by 15%.
Maintenance recommendations:The ABB CI687K01 3BSE043660R1 requires minimal upkeep;quarterly cleaning with a dry cloth prevents dust buildup.Annually inspect Ethernet connections with a multimeter to verify signal integrity,tightening loose terminals.Diagnostic LEDs and Control Builder software enable rapid fault detection,cutting troubleshooting time by 25%.Calibrate every two years to maintain±0.1%accuracy.Store spares in a dry,ESD-safe environment,and use the hot-swap feature for maintenance without downtime,saving 30%operational time.
Product Guarantee
Shenzhen Changxin Automation Equipment Co.,Ltd.guarantees the ABB CI687K01 3BSE043660R1 with rigorous factory testing,including thermal,vibration,and EMI stress tests,ensuring zero-defect performance in demanding environments.Our 24/7 global technical support provides remote diagnostics and on-site assistance,minimizing downtime for critical operations.The comprehensive warranty covers materials and workmanship,securing your investment in the CI687K01 3BSE043660R1.Detailed documentation and tailored training ensure seamless integration and maintenance,empowering your team to maximize efficiency and reliability with the ABB CI687K01 3BSE043660R1 in industrial automation projects.
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