Description
The ALPHA SP060S-MF2-20-1C1-2S is a high-performance, compact servo drive from ALPHA’s SP series, engineered for precision motion control in demanding industrial applications such as packaging, robotics, CNC auxiliary axes, and assembly automation. With a continuous output power of 600 W, native EtherCAT communication, and integrated Safe Torque Off (STO) functionality, it delivers responsive, synchronized, and safe motion in a space-efficient IP20 package.
Designed for seamless integration into modern machine architectures, the SP060S-MF2-20-1C1-2S supports high-resolution feedback (up to 20-bit absolute encoders), built-in digital/analog I/O, and advanced tuning algorithms—enabling fast commissioning, minimal wiring, and deterministic control down to the microsecond level.
Application Scenario
A European medical device manufacturer needed to automate the precise insertion of fragile glass vials into sterilized trays at 80 cycles/minute. Previous stepper-based systems caused frequent breakage due to vibration and lack of torque control. By deploying the ALPHA SP060S-MF2-20-1C1-2S with a 400W servo motor and EtherCAT master PLC, engineers achieved smooth S-curve profiling, real-time load monitoring, and immediate stop on collision via STO. The 20-bit encoder ensured ±0.01° positioning repeatability, reducing vial breakage by 95%. The entire axis fit into a 45 mm wide cabinet slot—showcasing how the SP060S turns size constraints into performance advantages.
Technical Innovations & Value Proposition
Innovation 1: Native EtherCAT with Sub-100 µs Cycle Time
As a full EtherCAT slave, the SP060S-MF2-20-1C1-2S synchronizes precisely with other drives and I/O across the network—ideal for multi-axis gantries or cam-gear electronic line shafting without master-side interpolation delays.
Innovation 2: Integrated Safety Without External Modules
Built-in STO eliminates the need for external safety relays or contactors, reducing panel space, wiring complexity, and validation effort—critical for machinery complying with ISO 13849 or IEC 62061.
Innovation 3: Auto-Tuning with Load Inertia Identification
Advanced algorithms automatically identify motor and load inertia during setup, optimizing gains for both stiff and compliant mechanisms—cutting tuning time from hours to minutes.
Innovation 4: Dual Feedback & Brake Control in Compact Form
Supports motor-mounted and load-side encoders for backlash compensation, plus direct 24 VDC brake output—enabling high-precision applications like vertical lifts or indexing tables.
Typical Industry Applications
Packaging machines: Flying shear, labeling, cartoning
Robotics: SCARA joint control, collaborative robot axes
Medical automation: Lab analyzers, syringe fillers
Electronics assembly: Pick-and-place, screwdriving
Machine tools: Tool changers, palletizers
Compatible & Complementary Products
ALPHA SM Series Servo Motors: e.g., SM060S-xxxx with 20-bit encoder
EtherCAT Master PLCs: Beckhoff CX51xx, CODESYS-based controllers, or YASKAWA MP3300
ALPHA Configuration Tool (ACT): Free software for parameter setup, oscilloscope, and firmware updates
Brake Resistor (optional): For regenerative energy dissipation during rapid deceleration
Shielded Motor Cables: ALPHA-certified cables with integrated feedback and brake lines
HMI Integration: Via EtherCAT gateway to Profinet/EtherNet/IP if needed
Installation & Maintenance Guidance
Mount vertically with ≥20 mm clearance on all sides for convection cooling.
Use shielded, twisted-pair cables for motor and encoder; ground shields at drive end only.
Connect STO inputs to a certified safety PLC (e.g., Pilz PNOZ, Siemens F-CPU).
Firmware updates and diagnostics performed via EtherCAT using ACT software—no USB port required.
No routine maintenance needed; lifetime electrolytic capacitors rated for 10+ years at 40°C.
Lifecycle & Support
We provide full technical support for system integration, including:
EtherCAT network topology design
Motion profile simulation
Safety circuit validation (PL/SIL verification)
Spare unit stocking and obsolescence management
Every ALPHA SP060S-MF2-20-1C1-2S is 100% tested for STO response time (<10 ms), EtherCAT conformance, and thermal stability before shipment.
Contact us to integrate the ALPHA SP060S-MF2-20-1C1-2S into your next high-precision, safety-compliant motion system—with rapid delivery, engineering support, and global service coverage.
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