Application Scenarios
In a large petrochemical refinery in Saudi Arabia,operators struggled with frequent failures in legacy digital output modules controlling critical valve actuators.The old cards lacked diagnostic feedback,leading to extended downtime during fault isolation.Engineers replaced them with the 269P-D_O-241-100P-HI,leveraging its per-channel LED status indicators and built-in short-circuit protection.Within weeks,mean time to repair dropped by 70%.When a solenoid short occurred,the 269P-D_O-241-100P-HI immediately isolated the fault and illuminated the corresponding LED,allowing technicians to pinpoint the issue without shutting down the entire rack.In power plants,water treatment facilities,and LNG terminals,the 269P-D_O-241-100P-HI continues to serve as a trusted workhorse—ensuring precise,safe,and maintainable control signal distribution across mission-critical processes.
Parameter
Main Parameters Value/Description
Product Model 269P-D_O-241-100P-HI
Manufacturer FOXBORO(Emerson Automation Solutions)
Product Category Digital Output(DO)Module for DCS
Number of Channels 24 points–high-density output for space-efficient control
Output Type Solid-State Relay(Sourcing/Sinking)–supports both NPN and PNP field devices
Voltage Rating 24VDC nominal(18–30VDC operating range)
Current per Channel 100mA max–suitable for solenoids,relays,and small actuators
Load Type Resistive,inductive–includes protection against back EMF
Isolation Channel-to-channel&channel-to-ground:≥1500 VAC–enhances system safety
Status Indication Green LED per channel(ON=active)–enables real-time monitoring and diagnostics
Response Time<2ms(ON/OFF)–ensures fast,deterministic control
Installation Method Snap-in to FOXBORO FBM127/FBM128 terminal base–tool-free replacement
Operating Temperature-10°C to+60°C–suitable for harsh industrial environments
Technical Principles and Innovative Values
Innovation Point 1:Dual-Mode Output Flexibility
The 269P-D_O-241-100P-HI supports both sourcing(positive switching)and sinking(negative switching)modes,allowing seamless integration with a wide range of field devices—whether NPN sensors from Asian suppliers or PNP devices from European OEMs—without requiring external relays or signal converters.
Innovation Point 2:Per-Channel Diagnostics with LED Feedback
Unlike generic output modules,each of the 24 channels features an individual green LED that lights when the output is energized.This visual feedback drastically reduces troubleshooting time,enabling technicians to verify signal integrity at a glance—critical during commissioning or emergency response.
Innovation Point 3:Robust Electrical Isolation Architecture
With≥1500 VAC isolation between channels and from channel to ground,the 269P-D_O-241-100P-HI prevents ground loops and suppresses electrical noise in high-interference environments like motor control centers or high-voltage switchyards,ensuring signal integrity and system stability.
Innovation Point 4:Hot-Swappable Design with Terminal Base Compatibility
The module snaps into the FBM127/FBM128 terminal base,allowing hot replacement without disconnecting field wiring.This design minimizes process downtime during maintenance—a key advantage in continuous operations such as oil refining or power generation.
Application Cases and Industry Value
At a coal-fired power plant in India,the turbine bypass system relied on digital outputs to trigger dump valves during load rejection events.Frequent module failures due to voltage transients caused delayed responses,risking turbine damage.After upgrading to the FOXBORO 269P-D_O-241-100P-HI,the plant experienced zero output-related failures over 24 months.The solid-state design with surge protection and fast response time(<2ms)ensured valves opened within milliseconds,improving safety and reducing equipment stress.Operators reported a 90%reduction in I/O-related maintenance tickets.
In a desalination plant in Egypt,the 269P-D_O-241-100P-HI was deployed to control anti-scaling dosing pumps.The per-channel LEDs allowed operators to visually confirm pump activation sequences,eliminating misfires.The module’s 100mA drive capability handled the solenoid valves directly,reducing component count and wiring complexity.The plant extended its mean time between failures(MTBF)by over 300%,contributing to uninterrupted water production.
Related Product Combination Solutions
FBM127:Terminal base for 269P-D_O-241-100P-HI,provides field wiring interface and mechanical mounting.
FBM128:Alternative terminal base with diagnostic capabilities,enhances system visibility.
269P-D_I-241-100P-HI:24-channel digital input counterpart,ideal for paired I/O configurations.
FOXBORO FBM242:Analog output module for 4–20mA signal distribution in the same rack.
I/A Series C200 Controller:Host processor that manages the 269P-D_O-241-100P-HI via the Universal Input/Output Bus.
FOXBORO 268P-A_I-161-100P-HI:16-channel analog input module for sensor integration.
Emerson ROC809:Remote operations controller that can interface with legacy FOXBORO I/O for hybrid systems.
269P-PWR-101-100P-HI:Power supply module for I/A Series racks,ensures stable operation of 269P-D_O-241-100P-HI.
Installation,Maintenance,and Full-Cycle Support
Installing the 269P-D_O-241-100P-HI is fast and tool-free:align the module with the FBM127/FBM128 terminal base and press firmly until it clicks into place.The module automatically configures upon power-up and is recognized by the I/A Series controller.Field wiring is pre-terminated on the base,so no rewiring is needed during replacement.The front-panel LEDs provide instant confirmation of power and channel status,accelerating commissioning and reducing human error.
Routine maintenance is minimal due to the solid-state design and absence of moving parts.However,periodic inspection of terminal screws and environmental conditions(dust,humidity)is recommended.The module’s short-circuit and overcurrent protection prevent cascading failures.In the event of a fault,the 269P-D_O-241-100P-HI can be replaced in under 5 minutes,ensuring maximum process availability.We provide full technical support,including wiring diagrams,compatibility checks,and lifecycle management for legacy FOXBORO systems.
ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 ABB GRID BREAKER UNIT GBU72 3BHE055094R0002 3BHE031197R0001 3BHB030310R0001 In stock!!! Interested parties please inquire

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