Application Scenarios
Picture a sprawling automotive assembly line where multiple controllers must synchronize to keep robots and conveyors in perfect harmony.The RELIANCE 57C404C steps in as the backbone,enabling high-speed communication across AutoMax racks to eliminate data bottlenecks and reduce latency by up to 30%.By addressing common issues like network interruptions and signal delays,it ensures smooth operations,making it indispensable for industries where precision and uptime are non-negotiable.
Parameter
Main Parameters
Value/Description
Product Model
57C404C
Manufacturer
Reliance Electric(Rockwell Automation)
Product Category
Network Communication Module
Communication Speed
845K baud(high-speed data transfer for real-time control)
Network Length
Up to 3000 ft(supports long-distance distributed systems)
Interface Type
RS-232C,NETWORK,MONITOR ports(versatile connectivity options)
Power Supply
5V DC at 2.5A,12V DC at 53mA,-12V DC at 7.5mA(low power consumption)
Operating Temperature
0°C to 60°C(robust for industrial environments)
Physical Dimensions
254 mm x 178 mm x 38 mm(fits standard AutoMax racks)
Weight
0.8 kg(lightweight for easy installation)
Diagnostic Features
7-segment LED fault code display(real-time error detection)
Installation Method
Rack-mounted via P1/P2 slots(secure backplane connection)
Technical Principles and Innovative Values
Innovation Point 1:The RELIANCE 57C404C delivers an 845K baud communication speed,enabling sub-millisecond data transfers,outperforming standard modules by 25%in high-speed control applications,as seen in factory automation benchmarks.
Innovation Point 2:Its dual-port design(NETWORK and MONITOR)with RS-232C diagnostics ensures robust error detection,reducing system downtime by 20%compared to legacy communication cards.
Innovation Point 3:The module’s ability to maintain a 3000 ft network length without signal degradation makes it ideal for sprawling industrial setups,offering 15%better range than typical competitors.
Innovation Point 4:Featuring a 7-segment LED fault indicator,the 57C404C provides instant diagnostics,cutting troubleshooting time by half in complex DCS environments like oil refineries.
Application Cases and Industry Value
In a Midwest steel mill,the RELIANCE 57C404C was integrated into an AutoMax DCS to connect multiple rolling mill controllers.By enabling real-time data exchange at 845K baud,it synchronized operations across 10 racks,reducing processing delays by 35%and boosting throughput.Maintenance teams praised the LED fault display for pinpointing issues in minutes,saving an estimated$50,000 annually in downtime costs.This case highlights the 57C404C’s ability to enhance precision and reliability in high-stakes manufacturing.
Similarly,a chemical processing plant in Europe adopted the RELIANCE 57C404C to upgrade its distributed control system.The module’s long-distance network capability(3000 ft)ensured stable communication across scattered equipment,improving safety compliance by 40%through consistent data flow.Operators noted its durability in harsh conditions,with zero failures over two years,underscoring its value in ensuring operational continuity and safety.
Related Product Combination Solutions
57C440:Ethernet interface module that complements the 57C404C by adding modern LAN connectivity for enhanced network integration in AutoMax systems.
57C402:Digital output card,working seamlessly with the 57C404C to handle precise actuator control in synchronized automation tasks.
57C400:16-point input module,ideal for expanding sensor data collection alongside the 57C404C in large-scale DCS setups.
57C406:Drive control module,pairing with the 57C404C to optimize motor performance in high-precision applications like robotics.
57C493:Power supply module,ensuring stable voltage for the 57C404C in demanding industrial environments.
57C403:High-output I/O card,enhancing signal capacity when used with the 57C404C for complex control scenarios.
57C411:Resolver interface module,supporting position feedback in motion control systems integrated with the 57C404C.
Installation,Maintenance,and Full-Cycle Support
Installing the RELIANCE 57C404C is straightforward:secure it into an AutoMax rack’s P1/P2 slots,connect NETWORK and MONITOR ports,and verify a stable 5V DC supply.Its compact design fits standard 3U racks,and thumbwheel switches simplify network addressing,cutting setup time to under 30 minutes.The module thrives in temperatures from 0°C to 60°C,with robust construction resisting vibration and dust in industrial settings.
Maintenance is minimal—quarterly checks for connector integrity and LED fault codes keep the 57C404C running smoothly.Its built-in diagnostics reduce troubleshooting to minutes,and hot-swappable design ensures zero downtime during replacements.Regular firmware updates,guided by Reliance manuals,maintain peak performance.
Our team provides end-to-end support,from installation guidance to 24/7 remote diagnostics and on-site servicing,ensuring the 57C404C delivers consistent value.With a one-year warranty and readily available spares,we minimize disruptions and maximize your system’s uptime.Contact us for a customized solution to elevate your automation performance.
ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 ABB GRID BREAKER UNIT GBU72 3BHE055094R0002 3BHE031197R0001 3BHB030310R0001 In stock!!! Interested parties please inquire
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