Uninterruptible Power Supply Module 1606-XLS240UPS | Allen-Bradley 24V DC Output

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The Allen-Bradley 1606-XLS240UPS​ is a highly specialized, industrial-grade switched-mode power supply (SMPS) module that integrates an uninterruptible power supply (UPS) function, designed specifically to provide secure and reliable 24V DC power for critical control systems. As part of the Allen-Bradley 1606-XLS product family, this unit delivers a continuous output of 24V DC at 10 Amps, equating to 240 watts of power. Its defining characteristic is the built-in UPS capability, which utilizes an external battery pack to maintain DC power output during a momentary loss or significant dip in the main AC input voltage. This ensures that connected devices such as programmable logic controllers (PLCs), input/output (I/O) modules, sensors, and relays experience no interruption, preventing costly machine shutdowns, process upsets, or data loss. The Allen-Bradley 1606-XLS240UPS​ is more than just a power converter; it is a critical piece of infrastructure for building fault-tolerant power systems in automation environments.Engineered for the demanding conditions of industrial control panels, the Allen-Bradley 1606-XLS240UPS​ offers a robust and compact DIN-rail mountable solution. It accepts a wide range of AC input voltages, making it suitable for global deployment. The integrated UPS logic continuously monitors the AC input. Upon detecting a failure, it seamlessly and without any break switches the load to the connected external battery, providing backup power for a duration determined by the battery capacity and the load current. When AC power is restored, the unit automatically recharges the battery. The value of the Allen-Bradley 1606-XLS240UPS​ lies in its ability to guarantee power continuity for control systems, which is paramount for maintaining operational safety, product quality, and overall equipment effectiveness (OEE) in applications where even brief power disturbances can have significant consequences.

Uninterruptible Power Supply Module 1606-XLS240UPS | Allen-Bradley 24V DC Output插图 Uninterruptible Power Supply Module 1606-XLS240UPS | Allen-Bradley 24V DC Output插图1

 

Technical Specifications

Parameter Name Parameter Value
Product Model 1606-XLS240UPS
Manufacturer Allen-Bradley (Rockwell Automation)
Product Type Switched Mode Power Supply with UPS Function
Output Voltage 24V DC
Rated Output Current 10 A
Output Power 240 W
Input Voltage Range 85-264V AC, 100-300V DC
Input Frequency 47-63 Hz
UPS Function Integrated, requires external battery
Battery Voltage Typically 24V DC (e.g., two 12V batteries in series)
Battery Connection Dedicated screw terminals
Efficiency >90% typical
Hold-up Time Typically 20 ms at full load from AC
Backup Time Dependent on connected external battery capacity and load
Protections Overload, Short circuit, Overvoltage, Overtemperature
Operating Temperature -25°C to +70°C (with derating above 60°C)
Storage Temperature -40°C to +85°C
Mounting Standard 35mm DIN Rail
Safety Approvals cULus Listed, CE Marked, ATEX (for specific configurations)

 

Main Features and Advantages

The standout feature of the Allen-Bradley 1606-XLS240UPS​ is its integrated, true online UPS functionality for DC systems. Unlike a standard power supply that would simply drop out, this unit ensures zero-break power transfer to the battery, guaranteeing that sensitive control electronics never experience a power interruption during brief grid sags, spikes, or blackouts. This is critical for maintaining the state of volatile controller memory, keeping communication networks alive, and allowing controlled shutdowns or sustained operation during power events. The power supply is designed for high efficiency, minimizing heat generation and reducing energy costs, while its wide-range input (85-264V AC) makes it incredibly versatile and tolerant of unstable mains power, which is common in industrial settings.Enhanced reliability and system integration: The Allen-Bradley 1606-XLS240UPS​ is built with industrial durability in mind, featuring a robust metal housing and designed for reliable operation across an extensive temperature range. It includes comprehensive diagnostic capabilities, with LED indicators for power status, battery status, and fault conditions, allowing for quick visual health checks. The buffered output is well-regulated and features low ripple and noise, providing clean DC power essential for the stable operation of sensitive electronic controls. Its modular, DIN-rail design allows for easy installation and space-efficient mounting alongside other system components in a control cabinet. The unit also supports parallel operation for redundancy or higher power requirements. The Allen-Bradley 1606-XLS240UPS​ simplifies system design by combining a high-quality power supply and a UPS in one package, reducing wiring, saving panel space, and providing a certified, reliable solution for mission-critical power backup.

Application Field

The Allen-Bradley 1606-XLS240UPS​ is essential in any industrial or infrastructure application where the continuity of 24V DC control power is critical to safety, process integrity, or data preservation. In manufacturing, it is deployed to power the control systems of continuous process lines—such as those in chemical, pharmaceutical, or food production—where an unexpected shutdown can lead to massive product loss, equipment damage, and lengthy restart procedures. By bridging short power outages, the Allen-Bradley 1606-XLS240UPS​ allows the process to ride through disturbances or to execute a controlled, sequential shutdown, preventing hazardous conditions.In material handling and logistics, such as warehouse automation and sortation centers, a power glitch can disrupt the entire flow, causing jams, mis-sorts, and system resets that take hours to recover from. This power supply ensures that PLCs, scanners, and network switches remain operational. It is equally vital in water and wastewater treatment facilities for powering control systems that manage pumps, valves, and chemical dosing, where loss of control can have environmental and public health consequences. Furthermore, the Allen-Bradley 1606-XLS240UPS​ is used in critical infrastructure monitoring systems, telecommunications equipment, and any automated test or assembly station where losing power mid-cycle would result in scrapped product or lost data. Its role is to act as the unwavering power heartbeat for the brain of the automation system.

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