WAGO 750-628 Bus Extension Coupler Module for Distributed I/O Cabinet Layouts

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Description

The 750-628 is a bus extension coupler module manufactured by WAGO Kontakttechnik GmbH & Co. KG, part of the WAGO I/O System 750 modular automation platform. It is a specialized communication bridge that replaces the fieldbus coupler/controller at a secondary bus module block, enabling the internal data bus to be extended across physically separated terminal assemblies.

Rather than functioning as a standalone I/O slice, the 750-628 serves as the counterpart to the bus extension end module 750-627, allowing automation engineers to distribute a single fieldbus node across multiple DIN-rail sections or cabinets when a continuous 780 mm module block is insufficient.

WAGO 750-628 Bus Extension Coupler Module for Distributed I/O Cabinet Layouts插图

 

Application Scenarios

In a large-scale water treatment plant, the control cabinet layout was constrained by existing cable tray routing and panel space. A single continuous WAGO I/O node could not exceed 780 mm without violating thermal spacing requirements. The engineering team installed a 750-628 at the end of the primary module block, then routed a shielded RJ-45 patch cable to a secondary cabinet where a 750-627 end module terminated a second block of I/O slices. The fieldbus coupler recognized the extension transparently, with no programming changes required. This arrangement allowed the plant to centralize high-density analog input modules in one cabinet while placing discrete output slices adjacent to motor control centers, reducing field wiring runs significantly.

 

Parameter

Parameter Value / Description
Product Model 750-628
Manufacturer WAGO Kontakttechnik GmbH & Co. KG (Germany)
Product Category Bus Extension Coupler Module (I/O System 750)
System Compatibility WAGO I/O System 750/753
Bus Connection 2 × RJ-45 sockets (input + output)
Max System Extension Up to 250 I/O modules total (with 750-627)
Max Coupler Modules Up to 10 per fieldbus node
Inter-Block Cable Length 5 m standard (10 m per manual)
Transmission Medium Shielded twisted-pair copper (Ethernet patch cable, 4×2×0.25 mm²)
Supply Voltage DC 24 V (−15% … +20%) via system supply
Current Consumption 150 mA @ 5 V system supply (internal)
Isolation 500 V system/supply
Mounting DIN-35 rail (TS 35)
Dimensions (W×H×D) 24 × 64 × 100 mm
Protection Class IP20
Ambient Temperature 0 °C … +55 °C (operation)

 

Technical Principles and Innovative Values

Innovation Point 1 — Transparent bus extension without controller reconfiguration. The 750-628 does not introduce a new fieldbus address, node, or programming entity. To the fieldbus coupler/controller, the extension is completely transparent; all I/O modules across all blocks behave as if they were mounted in a single continuous row. This eliminates the engineering overhead typically associated with remote I/O solutions, which require separate couplers, addresses, and process image mapping.

Innovation Point 2 — Modular physical partitioning with maintained electrical continuity. By splitting a node into up to 11 blocks (one primary + up to 10 extension blocks), the 750-628 enables cabinet layouts that respect thermal zones, cable entry points, and maintenance access corridors. The RJ-45 interconnection carries the internal data bus and system supply, while the CAGE CLAMP terminals on the module provide separate feed points for field-side power, maintaining galvanic isolation between system and field levels.

Innovation Point 3 — Selectable terminating resistor for flexible topology. The module includes a switch-operated terminating resistor, allowing it to function either as the last coupler in a chain (termination enabled) or as an intermediate bridge between blocks (termination disabled). This flexibility supports both linear and branched cabinet topologies without additional hardware.

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