Product Overview
The Yaskawa CACR-HR10BABY5 Servopack is a specific model within the Yaskawa CACR-HR series of AC servo drives,also known as servo amplifiers.This series represents a line of general-purpose,multi-function position controllers that leverage Yaskawa’s established expertise in motion control technology.While considered a legacy product compared to Yaskawa’s more modern Sigma series,the CACR-HR series was designed to provide highly accurate and quick-response control,suitable for demanding industrial automation environments.
The CACR-HR10BABY5 operates on a 200-230VAC input and has an output current capacity of 8.0A,indicating its capability to drive a 1.0 kW(1000 Watt)AC servomotor.It is typically paired with Yaskawa’s compatible AC servomotors from series such as USAMED,USAFED,USAGED,USASEM,USAREM,or USAPEM,forming a complete closed-loop servo system.The”Y5″suffix in the model number denotes a specific customization or variant,which would involve particular functionalities or interface configurations beyond the standard model.
These Servopacks are commonly rack-mounted,a design choice that helps to conserve space within control cabinets.A notable feature of the CACR-HR series is its robust set of display functions and protective mechanisms.These features contribute significantly to the ease of maintenance and ensure reliable operation by guarding against conditions like overvoltage,overcurrent,and overheating,thereby extending the lifespan of both the drive and the connected machinery.The CACR-HR10BABY5 is ideal for applications requiring precise point-to-point positioning and dynamic speed control,making it a valuable component in various automated manufacturing and processing systems.
Technical Specifications
Based on the model number Yaskawa CACR-HR10BABY5 and common specifications for the CACR-HR series,especially for a 1.0 kW(1000W)drive operating at 200V class,here are the likely technical specifications:
Parameter Name
Parameter Value
Product Model
CACR-HR10BABY5
Manufacturer
Yaskawa Electric Corporation
Product Type
AC Servopack(Servo Drive/Amplifier)
Series
CACR-HR Series
Output Capacity
1.0 kW(1000 W)-Indicated by”10″in model name
Input Voltage
200-230 VAC(Single-phase or Three-phase compatible)
Input Current
8.0 A
Input Frequency
50/60 Hz
Compatible Motor Series
Yaskawa USAMED,USAFED,USAGED,USASEM,USAREM,USAPEM series(e.g.,USAMED-10M)
Control Method
Position Control,Speed Control,Torque Control(General Purpose Multi-function)
Feedback System
Compatible with incremental encoders(e.g.,6000 P/rev,5000 P/rev)
Control Accuracy
High accuracy for speed and position control
Response
Quick response for dynamic applications
Cooling Method
Natural air cooling/Forced air cooling(depending on specific thermal load)
Ambient Operating Temperature
0 to+40°C(32 to 104°F)
Ambient Operating Humidity
20%to 80%RH(non-condensing)
Storage Temperature
-20 to+85°C(-4 to 185°F)
Vibration Resistance
15µm or below(typical for industrial drives)
Protection Functions
Overvoltage,Overcurrent,Overheat,Encoder error,Overload,Undervoltage,etc.
Mounting Type
Rack-mounted type
Display
Various LED indicators for status and alarm codes
Wiring
Unshielded or shielded twisted pair for signal/encoder lines;max 20m for PG feedback
Place of Origin
Japan
Note on Model Number Breakdown:
CACR-HR:Indicates the product series.
10:Denotes the power rating(1.0 kW).
BA:Specifies the input voltage(200-230 VAC).
B:A sub-classification within the series,possibly related to specific control logic or firmware variant.
Y5:A special order code or custom specification.This often implies unique modifications to I/O,software parameters,or other features tailored for specific OEM applications.Access to the original Yaskawa documentation for this exact”Y5″variant would be needed for precise details.
Main Features and Advantages
The Yaskawa CACR-HR10BABY5 Servopack,like other drives in the CACR-HR series,offers a combination of features and advantages crucial for precise and reliable motion control in industrial settings:
1.High-Performance Motion Control:
Precision and Accuracy:Equipped with advanced control algorithms,the Servopack provides highly accurate position and speed control.This is essential for applications demanding tight tolerances,repeatable movements,and superior product quality.
Quick Response:The drive delivers a rapid dynamic response to command changes and load variations.This translates into faster acceleration/deceleration times and reduced settling times,contributing to increased machine throughput and overall productivity.
Multi-Function Control:It supports various control modes,including position,speed,and torque control,making it adaptable to a wide range of motion profiles and machine types,from simple point-to-point moves to more complex synchronized operations.
2.Robustness and Reliability:
Industrial-Grade Durability:Designed for industrial environments,the Servopack is built to withstand common factory conditions,including moderate vibration and temperature fluctuations.
Comprehensive Protection Functions:It integrates numerous built-in protective features such as overvoltage,overcurrent,overheat,encoder error,and overload protection.These functions safeguard the Servopack,the motor,and potentially the entire machine from damage due to abnormal operating conditions,enhancing system longevity and reducing downtime.
Stable Operation:Yaskawa’s long-standing experience in motion control ensures stable and reliable performance even under adverse or fluctuating load conditions.
3.Ease of Integration and Maintenance:
Rack-Mounted Design:The rack-mounted form factor allows for efficient use of space within control cabinets,which is beneficial for compact machine designs and crowded industrial panels.
Clear Diagnostic Indicators:The Servopack features various LED indicators that provide quick visual status and alarm code feedback.This simplifies troubleshooting,allowing technicians to rapidly diagnose issues and minimize repair times.
Compatibility with Yaskawa Motors:Designed to seamlessly integrate with a range of Yaskawa AC servomotors,ensuring optimal system performance and simplifying component selection.
4.Legacy System Support:
Proven Technology:As a legacy product,the CACR-HR series has a proven track record of reliability in thousands of installations worldwide.For existing machinery that utilizes this series,finding replacement units like the CACR-HR10BABY5 helps extend the lifespan of valuable assets without costly overhauls to newer control architectures.
Application Field
The Yaskawa CACR-HR10BABY5 Servopack,being a high-performance,general-purpose servo drive,found widespread application in various segments of industrial automation that require precise,dynamic,and reliable motion control.Its 1.0 kW power rating made it suitable for driving a variety of medium-sized servo motors.
Common application fields include:
Machine Tools(e.g.,CNC machines,grinding machines):Provides precise control for axes movement,ensuring high accuracy in machining operations.
Packaging Machinery:Used for accurate control of filling,sealing,cutting,and conveying mechanisms to ensure consistent product quality and high throughput in automated packaging lines.
Semiconductor Manufacturing Equipment:Critical for highly precise positioning in processes like wafer handling,die bonding,and wire bonding,where micron-level accuracy is often required.
Electronics Assembly(e.g.,Pick-and-Place Machines,SMT equipment):Enables rapid and accurate placement of tiny electronic components onto circuit boards.
Robotics:Drives the joints of industrial robots or dedicated manipulators for tasks requiring dynamic and precise movement,such as welding,painting,or assembly.
Printing and Converting Machinery:Ensures precise registration,tension control,and cutting in processes involving paper,film,or other web materials.
Textile Machinery:Controls various motions in knitting,weaving,or cutting machines,contributing to higher production quality and efficiency.
Material Handling Systems:Employed in automated storage and retrieval systems(AS/RS),conveyors,and gantry systems where accurate stopping,starting,and positioning of loads are essential.
Medical and Laboratory Automation:Used in diagnostic equipment,sample handling systems,and other laboratory automation where precise and repeatable movements are crucial.
Food and Beverage Processing:Provides robust and precise control for machinery involved in processing,filling,and packaging food products.
Essentially,any industrial machine requiring dynamic,accurate,and repeatable motion in a range of 1.0 kW power,particularly for position control,would have been a suitable application for the Yaskawa CACR-HR10BABY5.
Related Products
The Yaskawa CACR-HR10BABY5 Servopack is part of a larger Yaskawa motion control ecosystem.Its effective operation relies on its compatibility with specific Yaskawa servomotors and often integrates into broader automation architectures.
1.Compatible Yaskawa AC Servomotors:
USAMED Series:Medium inertia,high-speed motors.(e.g.,USAMED-10M)
USAFED Series:Flat-type motors.
USAGED Series:High-inertia motors.
USAREM Series:Medium inertia motors,commonly paired with the CACR-HR series.
USAPEM Series:High-resolution motors.
(The”10″in CACR-HR10BABY5 indicates it’s designed for a 1.0 kW motor,so specific 1.0 kW models from these series would be compatible.)
2.Cables and Connectors:
Power Cables:For connecting the Servopack to the AC input power supply and to the servomotor’s power terminals.These must be correctly sized for the 8.0A current.
Encoder Feedback Cables(PG Cables):Connect the servomotor’s incremental encoder to the Servopack.These cables transmit crucial position and speed feedback signals.
I/O and Control Signal Cables:Connect the Servopack to the host controller(e.g.,PLC,dedicated motion controller)for receiving command signals(e.g.,pulse train,analog voltage)and sending status/alarm feedback.
3.Host Controllers/Motion Controllers:
PLCs(Programmable Logic Controllers):For managing overall machine sequence and issuing pulse train commands for position control.
Dedicated Motion Controllers:Such as Yaskawa’s MP series(e.g.,MP2000 series,MP3000 series)or older models like the Sigma-II Series controllers,which provide advanced multi-axis motion programming and synchronization capabilities.
HMI(Human Machine Interface)Panels:Used by operators for monitoring system status,entering parameters,and initiating machine operations.
4.Power Supply and Regenerative Braking Components:
Regenerative Braking Resistors:Essential for dissipating energy generated by the servomotor during deceleration,especially in high-dynamic or vertical axis applications.
Line Filters/Reactors:Used to improve power quality,suppress electrical noise,and protect the drive from power line disturbances.
5.Software Tools:
Yaskawa Configuration/Tuning Software:Specific software tools from that era(e.g.,DOS-based or early Windows-based utilities)used for setting parameters,tuning servo performance,performing diagnostics,and monitoring the Servopack’s operation.
6.Newer Yaskawa Servo Drives(Successor Series):
Sigma Series(e.g.,Sigma-II,Sigma-III,Sigma-V,Sigma-7,Sigma-X):These are the direct successors to the CACR-HR series,offering significant advancements in performance,communication options(like MECHATROLINK,EtherCAT),higher resolution feedback,and more compact designs.For system upgrades or new designs,these newer series are the standard choice.
Installation and Maintenance
Pre-installation preparation:Before installing the Yaskawa CACR-HR10BABY5 Servopack,it is paramount to thoroughly read and understand the official Yaskawa user manual for the CACR-HR series.This manual contains critical safety warnings,detailed installation procedures,wiring diagrams,and environmental specifications.Always disconnect and lock out/tag out all power to the control cabinet and associated machinery to prevent electrical shock or injury.Verify that the chosen mounting location within the control panel meets Yaskawa’s specified environmental conditions,including ambient temperature(0 to+40°C),humidity(20%to 80%non-condensing),and vibration.Adequate space and ventilation must be ensured around the Servopack for proper heat dissipation.The CACR-HR10BABY5 contains sensitive electronic components;therefore,always use proper electrostatic discharge(ESD)precautions,such as wearing an anti-static wrist strap and working on a grounded surface,to prevent damage.Carefully mount the Servopack in its designated rack-mounted slot,ensuring it is securely fastened.Meticulously connect all power supply cables(main AC input),motor power cables,encoder feedback cables(PG cables),and control I/O cables to their respective terminals,strictly adhering to the wiring diagrams in the Yaskawa manual.Use shielded,twisted-pair cables for all signal and encoder lines,and ensure that cable shields are properly grounded at one end to minimize electrical noise interference.Double-check all connections for tightness and correct polarity before restoring power to the system.
Maintenance recommendations:Regular and proactive maintenance of the Yaskawa CACR-HR10BABY5 Servopack is essential for ensuring its long-term reliability and the continued precision of your motion control system.Periodically conduct thorough visual inspections of the Servopack for any signs of physical damage,loose terminal connections,or discoloration that might indicate overheating.Ensure that the interior of the control cabinet remains clean and free from dust,dirt,and moisture accumulation,which can impede heat dissipation and lead to electronic component failure.Verify that proper airflow is maintained around the Servopack and that any cooling fans(if present and external)are operating correctly and are free from obstructions.Regularly inspect all wiring connected to the CACR-HR10BABY5 for signs of wear,fraying,or damage,and confirm that all terminal screws are tight.Loose or corroded connections are a common cause of intermittent operation or complete system failure.Monitor the Servopack’s status indicators(e.g.,LED fault codes)and any connected HMI or PLC diagnostics for error messages or alarm conditions.Address any alarms promptly by consulting the troubleshooting section of the Yaskawa manual.While the CACR-HR series is robust,avoid unnecessary physical handling of the Servopack.It is highly recommended to regularly back up the Servopack’s parameters and motor tuning settings.This configuration data is critical for quick system restoration in the event of module replacement or a system anomaly.For any complex issues,persistent faults that cannot be resolved with basic troubleshooting,or if the module requires firmware updates(though less common for legacy drives),it is advisable to consult Yaskawa technical support or a certified Yaskawa service center.Attempting unauthorized repairs can compromise the module’s performance,potentially damage the system,and void any applicable product warranties.
Product Guarantee
在深圳长欣，我们深知Yaskawa CACR-HR10BABY5 Servopack作为安川电机CACR-HR系列伺服驱动器中的关键组件，对于保障工业自动化设备的高精度定位和可靠运行具有核心作用。我们致力于为客户提供高品质、经过严格验证的Yaskawa CACR-HR10BABY5产品，以确保您的生产线能够实现稳定、高效和精确的运行。我们所提供的每一台Yaskawa CACR-HR10BABY5，都经过我们资深技术专家团队的全面功能测试和严格的质量控制流程，确保其控制精度、响应速度、8.0A驱动能力、200-230VAC输入电压兼容性以及在严苛工业环境下的稳定性均达到或超越原厂标准，满足您对系统性能和可靠性的最高要求。我们坚信我们的产品质量，并提供完善的售后服务承诺和专业的技术支持，无论您是需要更换故障模块，还是为现有设备寻找可靠的备件，深圳长欣都是您值得信赖的合作伙伴。我们的目标是最大限度地减少您的停机时间，保障您的生产连续性和设备安全，并通过我们对产品质量的坚定承诺，为您的工业自动化投资提供长期的价值保障。
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