Technical Specifications
| Parameter Name | Value |
|---|---|
| Product Model | 3HAC2530-1 |
| Manufacturer | ABB Robotics |
| Product Type | Robot Signal Control Cable |
| Cable Length | 15 meters |
| Cable Category | Robot Cable, Signals |
| Compatible Robot Series | IRB 6600, IRB 6700, IRB 7600, IRB 1410, IRB 1520, IRB 1600, IRB 2600, IRB 4600 |
| Compatible Controllers | IRC5, OmniCore |
| Signal Types | Encoder (A/B/Z or EnDat/SSI), Brake Control (24V DC), STO Safety, Digital I/O |
| Conductor Material | Multi-stranded Oxygen-Free Copper (Class 5/6 Flex Standard) |
| Shielding | Aluminum Foil + Tinned Copper Braid (≥85% Coverage) |
| Outer Sheath Material | Polyurethane (PUR), Oil-Resistant, UV-Resistant |
| Connector Type | ABB Original Circular Metal Connector (17 or 21-pin) |
| Connector Protection | IP67 (When Mated) |
| Dynamic Bending Radius | ≥7.5× Cable Outer Diameter |
| Operating Temperature | -20°C to +80°C |
| Product Net Weight | 1.46 kg |
| Product Net Length | 15100 mm |
Main Features and Advantages
The ABB 3HAC2530-1 delivers superior signal integrity through its precision-engineered construction. The dual-layer shielding (aluminum foil combined with tinned copper braid) provides exceptional electromagnetic interference (EMI) protection, a critical requirement in environments with welding equipment, variable frequency drives, or other high-noise sources. This shielding ensures that encoder signals remain free from distortion, preventing positioning drift and maintaining the repeatability that ABB robots are renowned for. The 15-meter length of the ABB 3HAC2530-1 allows flexible system layout without compromising signal quality, thanks to the optimized impedance matching inherent in the OEM design .
Safety and compliance represent another cornerstone of the ABB 3HAC2530-1 design. All safety-related conductors—including STO signals and brake control lines—feature independent shielding and physical separation from other signal paths, meeting ISO 13849 PLd/SIL2 and IEC 60204-1 requirements . This design ensures that critical safety functions remain unaffected by signal interference or insulation failure in other circuits. The PUR outer sheath provides outstanding resistance to oils, coolants, abrasion, and UV exposure, making the ABB 3HAC2530-1 suitable for the harshest industrial environments including automotive welding lines, foundries, and machining centers .
The pre-terminated design of the ABB 3HAC2530-1 offers significant operational advantages. Unlike field-wired alternatives, this cable arrives with factory-crimped connectors that have been electrically tested for continuity and insulation integrity . Installation is reduced to simple plug-and-play connections—a 10-minute replacement procedure that minimizes downtime in high-volume production settings. The IP67-rated connectors provide robust environmental sealing, preventing ingress of dust, coolant, or metal particles that could cause intermittent faults. With its high-flex conductor design rated for millions of bending cycles, the ABB 3HAC2530-1 delivers the longevity and reliability demanded by 24/7 automated production lines .
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