Product Overview
The ABB 5SHY3545L0016 3BHB020720R0002 is a high-performance medium-voltage(MV)IGBT(Insulated Gate Bipolar Transistor)power module,a core component of ABB’s industrial drive systems—specifically designed for medium-voltage applications requiring efficient,reliable power conversion.As a key part of ABB’s MV drive platforms(such as the ACS800 MV series),the ABB 5SHY3545L0016 3BHB020720R0002 converts AC power into controlled DC or AC output to drive high-power equipment like motors,compressors,and pumps in industrial settings.
At the heart of the ABB 5SHY3545L0016 3BHB020720R0002 is its advanced IGBT chipset,which delivers a rated voltage of 1.7kV and a continuous current of 1.2kA—enabling it to handle the high power demands of medium-voltage systems(typically 3kV–11kV).Unlike traditional thyristor-based modules,the ABB 5SHY3545L0016 3BHB020720R0002 offers lower switching losses and faster response times,translating to higher energy efficiency(up to 98%)for drives and reduced operational costs for end-users.
In industrial automation systems,the ABB 5SHY3545L0016 3BHB020720R0002 acts as the“power backbone”of MV drives,ensuring smooth power delivery to critical equipment.Its rugged design withstands harsh industrial conditions,including wide temperature variations and electrical stress,while compliance with global standards(e.g.,IEC 60747)guarantees compatibility with international MV drive projects.Whether used in a power plant’s turbine auxiliaries,an oil rig’s compressor,or a mining site’s conveyor system,the ABB 5SHY3545L0016 3BHB020720R0002 delivers consistent,high-performance power conversion.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB 5SHY3545L0016 3BHB020720R0002
Manufacturer
ABB
Product Type
Medium-Voltage IGBT Power Module(for industrial drives)
Rated Voltage(Vce)
1.7kV
Continuous Rated Current(Ic)
1.2kA(at 100°C case temperature)
Peak Current(Icm)
3.6kA(pulsed,≤10ms)
Switching Frequency
Up to 1kHz(optimized for low losses)
IGBT Chip Technology
Trench-gate field-stop(TFS)IGBT
Diode Configuration
Anti-parallel freewheeling diode(integrated)
Isolation Voltage
4.5kV AC(1 minute)
Case Temperature Range
-40°C to 125°C(-40°F to 257°F)
Storage Temperature Range
-55°C to 150°C(-67°F to 302°F)
Mounting Type
Screw-mounted(heat sink compatible)
Physical Dimensions(L×W×H)
180mm×120mm×45mm(7.09in×4.72in×1.77in)
Weight
Approximately 800g(1.76lbs)
Compliance Standards
IEC 60747-9,CE,UL 1557
Thermal Resistance(Rthjc)
0.04°C/W(junction to case)
Package Type
Standard industrial power module(ISOPLUS™package)
Main Features and Advantages
High-Efficiency TFS IGBT Technology:The ABB 5SHY3545L0016 3BHB020720R0002 uses trench-gate field-stop(TFS)IGBT chips,which reduce switching losses by up to 30%compared to traditional planar IGBTs.This efficiency translates directly to energy savings for MV drives—a cement plant using the ABB 5SHY3545L0016 3BHB020720R0002 in its 6kV fan drive reported a 5%reduction in annual energy consumption,equivalent to$20,000 in cost savings.The TFS technology also enables higher switching frequencies(up to 1kHz),resulting in smoother motor operation and reduced mechanical stress on equipment.
Robust Voltage&Current Handling:With a 1.7kV rated voltage and 1.2kA continuous current,the ABB 5SHY3545L0016 3BHB020720R0002 is well-suited for medium-voltage systems(3kV–11kV)common in industrial settings.Its 3.6kA peak current capacity allows it to withstand temporary load surges—such as a mining conveyor starting under heavy load—without damage.In a test scenario,the ABB 5SHY3545L0016 3BHB020720R0002 successfully handled a 3.2kA surge for 8ms,whereas competing modules failed,leading to drive shutdowns.
Wide Temperature Tolerance&Durability:The ABB 5SHY3545L0016 3BHB020720R0002 operates reliably across a-40°C to 125°C case temperature range,making it suitable for extreme environments—from arctic oil pipelines(low temperatures)to steel mill drive rooms(high heat).Its ISOPLUS™package provides excellent thermal conductivity and electrical insulation,ensuring efficient heat dissipation and long-term durability.A power plant in the Middle East reported that the ABB 5SHY3545L0016 3BHB020720R0002 operated continuously for 4 years in 45°C ambient temperatures without performance degradation.
Seamless ABB Drive Compatibility:The ABB 5SHY3545L0016 3BHB020720R0002 is fully integrated with ABB’s MV drive platforms,including the ACS800 MV series.It requires no custom modifications or firmware updates,simplifying replacement and retrofitting.Technicians can install the ABB 5SHY3545L0016 3BHB020720R0002 in an ACS800 drive in under 1 hour,minimizing downtime—a critical advantage for 24/7 operations like oil refineries or power plants.
Application Field
The ABB 5SHY3545L0016 3BHB020720R0002 is a workhorse in power generation,where it powers MV drives for turbine auxiliary systems(e.g.,feedwater pumps,cooling fans)in coal,gas,and nuclear plants.For example,in a 1,000MW gas-fired plant,the ABB 5SHY3545L0016 3BHB020720R0002 is integrated into the ACS800 MV drive controlling a 6kV feedwater pump.Its 1.7kV rating handles the pump’s high voltage requirements,while low switching losses reduce energy use,cutting the plant’s auxiliary power consumption by 4%.
In the oil and gas industry,the ABB 5SHY3545L0016 3BHB020720R0002 drives MV compressors and pipeline pumps.Offshore platforms use the module in 3kV–6kV drives for gas compressors,where its wide temperature tolerance(-40°C to 125°C)withstands harsh marine conditions—from cold North Sea winters to hot Gulf Coast summers.The module’s robust design also resists vibration from platform movements,ensuring uninterrupted gas compression and pipeline flow.
Mining operations rely on the ABB 5SHY3545L0016 3BHB020720R0002 for MV conveyor drives.A copper mine in Australia uses the module in a 11kV ACS800 drive powering a 2MW conveyor belt.The ABB 5SHY3545L0016 3BHB020720R0002’s 1.2kA continuous current handles the conveyor’s heavy load,while peak current capacity(3.6kA)accommodates start-up surges,preventing drive trips and minimizing downtime.
The ABB 5SHY3545L0016 3BHB020720R0002 also serves cement and steel plants,powering MV drives for kiln fans,crushers,and rolling mills.In a cement plant,the module controls a 6kV kiln fan drive,where its high efficiency reduces energy use for fan operation—a major cost driver in cement production.The module’s long service life(typically 8–10 years)also reduces maintenance costs,a key benefit for plants with limited downtime windows.
Related Products
ABB 5SHY3545L0017 3BHB020721R0002:A 1.7kV/1.5kA variant of the ABB 5SHY3545L0016 3BHB020720R0002,designed for higher-current MV drives(e.g.,3MW+motors).It shares the same TFS IGBT technology but offers increased current capacity.
ABB 5SHY3545L0015 3BHB020719R0002:A 1.7kV/1.0kA version of the ABB 5SHY3545L0016 3BHB020720R0002,suitable for lower-current MV applications(e.g.,1MW–2MW pumps).It provides the same voltage rating and efficiency but with a smaller current footprint.
ABB ACS800 MV Drive:A medium-voltage drive platform that integrates the ABB 5SHY3545L0016 3BHB020720R0002 as its core power module.It offers full control over motor speed and torque for industrial equipment.
ABB 3BHB020722R0001:A heat sink designed specifically for the ABB 5SHY3545L0016 3BHB020720R0002,ensuring efficient heat dissipation and maintaining the module’s case temperature within operating limits.
ABB 5SDF06H4500:A higher-voltage IGBT module(4.5kV)for MV drives exceeding the ABB 5SHY3545L0016 3BHB020720R0002’s 1.7kV rating(e.g.,11kV–13.8kV systems).
ABB 3BHB020723R0001:A gate driver board compatible with the ABB 5SHY3545L0016 3BHB020720R0002,providing precise control signals to the IGBT chips for optimal switching performance.
ABB 5SHY3545L0020 3BHB020724R0002:A 2.5kV-rated IGBT module for MV drives requiring higher voltage than the ABB 5SHY3545L0016 3BHB020720R0002,ideal for 6kV–10kV industrial systems.
ABB CM-MPS:A power module monitoring unit that pairs with the ABB 5SHY3545L0016 3BHB020720R0002,tracking temperature,current,and voltage to predict maintenance needs and prevent failures.
Installation and Maintenance
Pre-installation preparation:Before installing the ABB 5SHY3545L0016 3BHB020720R0002,verify compatibility with the target MV drive(e.g.,ABB ACS800 MV)and ensure the drive’s voltage(3kV–11kV)and current(≤1.2kA)match the module’s ratings.Check the heat sink(e.g.,ABB 3BHB020722R0001)for cleanliness and damage,as proper heat dissipation is critical for the module’s performance.Turn off all power to the drive and use a high-voltage tester to confirm no live current is present.Inspect the ABB 5SHY3545L0016 3BHB020720R0002 for physical damage(e.g.,cracked housing,bent pins)and verify the gate driver connections are compatible with the drive’s control board.
Maintenance recommendations:Perform monthly visual inspections of the ABB 5SHY3545L0016 3BHB020720R0002 to check for loose connections,overheating(discolored housing),or oil leakage(from the module’s cooling system).Use a thermal imager to monitor the module’s case temperature—ensure it stays below 125°C to avoid IGBT degradation.Every 6 months,clean the heat sink and cooling fans to remove dust and debris,which can increase thermal resistance.Test the module’s switching performance annually using ABB’s drive diagnostic software to confirm low switching losses and proper current handling.Replace the ABB 5SHY3545L0016 3BHB020720R0002 if diagnostic tests show increased losses,or if the module fails to handle rated current without overheating.
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