Main Features and Advantages
The Yaskawa Electric CACR-SRCA Servo Board(DF8202517 B04),as the central processing unit within a Servopack,offers a range of features and advantages critical to the performance of Yaskawa’s legacy servo systems.
Precision Control Core:The primary strength of the CACR-SRCA Servo Board lies in its ability to execute Yaskawa’s proprietary high-precision motion control algorithms.It interprets high-level commands and translates them into precise motor currents,ensuring the servomotor’s position,speed,and torque are controlled with exceptional accuracy.This capability is vital for applications requiring tight tolerances and repeatable movements.
Versatile Interface Processing:This board is designed to process various command interfaces,commonly including analog voltage inputs for speed or torque control,as well as pulse train inputs for position control.This versatility makes the CACR-SRCA Servo Board compatible with a broad spectrum of legacy control systems,such as older CNC machine controllers,allowing for flexible integration into existing industrial setups.
Real-time Feedback Management:The CACR-SRCA Servo Board is adept at processing real-time feedback from the servomotor’s encoder.By continuously monitoring the motor’s actual motion,it can perform rapid error correction and maintain tight closed-loop control,compensating for disturbances and ensuring dynamic and stable operation even under varying load conditions.
Robust and Reliable Design:As a core component from Yaskawa,the CACR-SRCA Servo Board is built with industrial-grade components and robust design principles.This ensures its durability and reliable performance in harsh industrial environments,characterized by electrical noise,temperature fluctuations,and vibrations.Its longevity contributes to the overall uptime of the machinery it controls.
Integral to Servopack Functionality:The CACR-SRCA Servo Board is not a standalone product but a critical,non-replaceable internal component of a compatible CACR-SR series Servopack.Its specific design(DF8202517 B04)means it’s tailored to work flawlessly with the other hardware elements of its host Servopack,ensuring optimal performance and compatibility when used as a replacement part for repair or refurbishment.
Cost-Effective Repair Solution:For owners of Yaskawa CACR-SR series Servopacks,the availability of the CACR-SRCA Servo Board as a replacement part offers a cost-effective alternative to purchasing an entire new Servopack.This is particularly valuable for supporting older machinery where full unit replacements might be expensive or difficult to source,extending the operational life of existing equipment.
Application Field
The Yaskawa Electric CACR-SRCA Servo Board(DF8202517 B04)is primarily utilized as a replacement or repair component within Yaskawa CACR-SR series Servopacks,which are widely deployed across various industrial sectors that rely on precision motion control.
In the machine tool industry,this board’s host Servopack(CACR-SR series)is a fundamental component for CNC(Computer Numerical Control)machines,including milling machines,lathes,grinding machines,and precision cutting systems.The CACR-SRCA Servo Board handles the intricate calculations and command processing that enable the highly accurate axis positioning and synchronized motion crucial for complex machining operations,especially in systems utilizing traditional analog or pulse train interfaces.
For robotics and factory automation,the Servopacks containing the CACR-SRCA Servo Board drive the precise movements of industrial robotic arms,pick-and-place systems,and automated material handling equipment.Its ability to process real-time feedback and execute dynamic control algorithms ensures the swift,accurate,and repeatable performance required in assembly,welding,and material transfer applications.
In the packaging machinery sector,Servopacks equipped with the CACR-SRCA Servo Board are employed in machines for filling,sealing,labeling,and conveying.They provide the synchronized motion necessary for high-speed,efficient,and precise packaging processes,leading to increased production rates and reduced material waste.
The textile machinery industry benefits from the precision control offered by these Servopacks in applications such as weaving,knitting,and specialized cutting machines,where accurate material feeding and tension control are vital for product quality.Similarly,in printing and converting equipment,the board’s functionality contributes to precise print registration and web handling.
Given its role as an internal control board for an older but robust series of Servopacks,the CACR-SRCA Servo Board DF8202517 B04 is particularly relevant in maintenance and repair operations(MRO)for existing industrial installations.It allows for the refurbishment and continued operation of valuable machinery without the need for costly and extensive system upgrades.
Related Products
The Yaskawa Electric CACR-SRCA Servo Board(DF8202517 B04)is an internal component that functions within a broader Yaskawa servo system.Therefore,related products are typically the complete Servopack units it belongs to and other associated components.
Yaskawa CACR-SR Series Servopacks:The complete servo amplifiers that contain the CACR-SRCA board.Examples include CACR-SR03SZ1SF,CACR-SR10SZ1SSY217,CACR-SR15SZ1SDY214,CACR-SR20SB1BF-Y100,and CACR-SR30BY1SD,representing various power ratings and interface configurations.The specific”DF8202517 B04″board is compatible with certain models within this series.
Yaskawa SGM-series AC Servomotors:These are the actual motors that the Servopack,enabled by the CACR-SRCA board,controls.They range in power output and are matched to the specific Servopack capacity.
Yaskawa JZDP-V Series Encoder Cables:Essential cables that connect the servomotor’s encoder to the CACR-SRCA board’s feedback interface within the Servopack,providing critical position and speed information.
Yaskawa JZSP-C Series Power and Brake Cables:These cables connect the Servopack to the motor for power delivery and activate the motor’s holding brake(if equipped).
Yaskawa AC Line Filters/Reactors:External components used with Servopacks to reduce electrical noise,improve power quality,and protect the drive.
Yaskawa Programming/Tuning Software:Tools like Yaskawa SigmaWin+(though primarily for Sigma series,older basic tuning tools would have been used for CACR-SR)or dedicated setup software used for configuring parameters,diagnostics,and optimizing performance of the Servopack containing the CACR-SRCA board.
Replacement Power Supply Boards(e.g.,CACR-SRCB):Other internal PCBs within the Servopack,such as power supply boards,that might fail independently and require replacement to restore full Servopack functionality.
Installation and Maintenance
Pre-installation preparation:The Yaskawa Electric CACR-SRCA Servo Board(DF8202517 B04)is an internal component of a Servopack and not designed for standalone installation.Installation involves disassembling the host Servopack,and thus,extreme caution is required.Prioritize safety by ensuring all power to the Servopack and associated machinery is completely de-energized,locked out,and verified to be at zero voltage.Due to the board’s sensitive electronic nature,strict electrostatic discharge(ESD)precautions are mandatory:wear an anti-static wrist strap,work on a grounded anti-static mat,and handle the board only by its edges.Carefully document the existing connections and layout of the original board before removal,taking photographs if possible.Ensure the replacement CACR-SRCA Servo Board is the exact match(part number and revision)for compatibility with your specific Servopack model.Consult the official Yaskawa Servopack manual for the specific disassembly and reassembly procedures,as well as detailed wiring and connector information.
Maintenance recommendations:As an internal electronic board,the Yaskawa Electric CACR-SRCA Servo Board itself requires minimal direct maintenance.However,its longevity is heavily dependent on the overall health and environmental conditions of the host Servopack and control cabinet.Periodically inspect the Servopack for signs of dust accumulation,moisture,or corrosion,especially around the board’s connectors and components.Gently clean any accumulated dust from the Servopack’s interior and ventilation openings using filtered compressed air(oil-free)or a soft,lint-free brush,taking care not to damage sensitive components.Ensure proper airflow within the control cabinet to prevent overheating,which is a common cause of electronic component failure.Regularly check all external electrical connections to the Servopack for tightness and signs of wear.Monitor the Servopack’s diagnostic LEDs or display for any fault codes,which might indicate issues originating from or affecting the control board.If a fault occurs,consult the Servopack’s troubleshooting guide to diagnose whether the issue points to the CACR-SRCA Servo Board or another component.Avoid frequently powering the Servopack on and off,as this can stress internal components.For optimal performance and troubleshooting,retain a backup of the Servopack’s parameters and tuning data,which can be crucial for restoring functionality after a board replacement.
Product Guarantee
Our unwavering commitment to quality and absolute customer satisfaction forms the cornerstone of our service,particularly when supplying critical industrial control components such as the Yaskawa Electric CACR-SRCA Servo Board(DF8202517 B04).Each Yaskawa Electric CACR-SRCA Servo Board we provide undergoes a stringent and meticulous multi-stage quality assurance process,encompassing rigorous functional testing and comprehensive validation performed by our team of certified industrial automation experts.We stand unequivocally behind the integrity,performance,and long-term reliability of our products,offering a robust warranty that profoundly underscores our confidence in the components we supply.Beyond your initial purchase,our dedicated technical support team remains readily available to furnish expert assistance and guidance for any questions or challenges you may encounter regarding your Yaskawa Electric CACR-SRCA Servo Board,ranging from intricate installation and precise commissioning within your Servopack to ongoing operational support and complex troubleshooting within your industrial motion control systems.We are fully committed to ensuring your critical machinery operates with unparalleled efficiency,absolute safety,and unwavering reliability,thereby minimizing costly downtime and maximizing overall productivity with the steadfast support provided by the Yaskawa Electric CACR-SRCA Servo Board.
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