Application Scenarios
In a modern manufacturing facility,a complex assembly line relies on hundreds of sensors and switches to track the movement and state of products at every stage.For example,a car door assembly process uses proximity sensors to detect the presence of parts,limit switches to confirm tool positions,and pushbuttons for manual operator interventions.The ABB DI810 3BSE008508R1 serves as the vital link between these field devices and the central control system.Each DI810 module can handle signals from up to 16 devices.The module’s digital filtering capability is critical here;it can ignore transient electrical noise from the factory floor,ensuring that only valid signals are processed.Without the robust design of the DI810,an unreliable signal from a single sensor could cause a false alarm or,worse,a production stop,leading to costly downtime.The 3BSE008508R1 directly addresses the pain point of signal noise and false readings,providing the high reliability necessary for a continuous and efficient production process.
Parameter
Main Parameters Value/Description
Product Model DI810(3BSE008508R1)
Manufacturer ABB
Product Category Digital Input Module
Number of Channels 16
Signal Specification 24 V DC(current sinking)
Input Voltage Range 15 to 30 V DC(“1″state)
Isolation Groupwise isolated,2 groups of 8 channels
Digital Filter Times Selectable:2,4,8,16 ms
Diagnostics LEDs for Fault,Run,Warning,and Channel Status
Supervision Process voltage supervision per group
Power Dissipation 1.8 W(typical)
Installation Method Plugs into Module Termination Unit(MTU)
Export to Sheets
Technical Principles and Innovative Values
The ABB DI810 3BSE008508R1 incorporates several key technical principles and innovative features that set it apart:
Groupwise Isolation with Voltage Supervision:A key innovation of the DI810 is its use of groupwise electrical isolation.The 16 channels are divided into two isolated groups of eight.This provides a crucial layer of protection,preventing electrical faults or noise in one group from affecting the other,thereby enhancing system reliability.Each group also has a process voltage supervision input,which monitors for a loss of power,a critical diagnostic feature that is communicated to the controller via the Modulebus.
Configurable Digital Filtering:The 3BSE008508R1 offers selectable digital filter times(2,4,8,or 16 ms).This allows engineers to tailor the module’s response to the specific application,effectively filtering out short-duration electrical noise spikes while ensuring that legitimate state changes from field devices are reliably detected.This feature is vital for applications in electrically noisy environments.
Modular and Diagnostically Rich Design:The DI810 is designed to be a plug-in module for the S800 I/O system,ensuring easy installation and replacement.Each channel has a status LED,and the module itself has LEDs for Run,Fault,and Warning.This provides a wealth of local diagnostic information,enabling quick visual confirmation of a module’s health and the state of its inputs,which greatly simplifies maintenance and troubleshooting.
Application Cases and Industry Value
A large paper mill was struggling with an outdated control system for its pulping process.The old system was prone to intermittent communication errors,often caused by electrical noise from nearby high-power motors.This led to unpredictable stops in the process,resulting in significant waste and production losses.The mill decided to upgrade to a modern ABB System 800xA,utilizing the S800 I/O modules,including the ABB DI810 3BSE008508R1,to manage field inputs.
The implementation of the DI810 modules with their configurable digital filters was a game-changer.Engineers were able to set the filter times to effectively eliminate the noise that had plagued the old system,resulting in a stable and predictable flow of data from the field.This improved reliability led to a 15%reduction in unplanned downtime and a noticeable increase in product quality.This case demonstrates the immense industry value of the DI810.By providing a robust and intelligent interface for field signals,the 3BSE008508R1 enabled the mill to achieve higher operational efficiency and reliability,directly contributing to a healthier bottom line and a more sustainable production process.
Related Product Combination Solutions
TU810 3BSE013212R1:A Module Termination Unit(MTU)that the DI810 plugs into,providing terminal blocks for field wiring.
AO810V2 3BSE052320R1:An analog output module from the S800 I/O family,which often works in tandem with digital input modules for a complete control loop.
DO810 3BSE008510R1:A digital output module from the same S800 I/O family,used to send control signals to actuators and indicators.
CI840A 3BSE041882R1:A communication interface module for the S800 I/O,connecting the module to the AC 800M controller via PROFIBUS.
PM866K01 3BSE050198R1:A high-performance processor unit from the AC 800M series,which is typically the central controller for the S800 I/O system.
AI810 3BSE008516R1:An analog input module,used in conjunction with the DI810 for systems that require both binary and analog signal acquisition.
TB807 3BSE008538R1:A Modulebus terminator,which is crucial for maintaining signal integrity on the S800 Modulebus.
Installation,Maintenance,and Full-Cycle Support
The installation of the ABB DI810 3BSE008508R1 is a quick and efficient process due to its modular design.The module is designed to be plugged into a compatible Module Termination Unit(MTU),which is pre-wired to field devices.It is essential to ensure the system is de-energized before handling the module to prevent electrical hazards.The intuitive keying of the module and MTU ensures correct alignment and a secure connection.The abundant on-board LEDs for power,communication,and individual channel status significantly aid in the commissioning process,providing an immediate visual check of the module’s health and the state of field inputs.
For ongoing maintenance,the DI810 is a highly reliable,solid-state device requiring minimal intervention.The primary maintenance tasks involve routine checks of the status LEDs and ensuring the physical connections remain secure.In the event of a module failure,its hot-swappable design allows for a quick replacement without interrupting the operation of the entire system.We provide comprehensive,full-cycle support for the DI810 3BSE008508R1,offering genuine,tested spare parts and expert technical assistance for integration,configuration,and troubleshooting.Our commitment ensures that your automation infrastructure remains operational,reliable,and secure,backed by our extensive experience with ABB’s S800 I/O system.Contact us for a customized solution to meet your specific needs.
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For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay. 2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems. 3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services. 4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free. 5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems. 6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour. 7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer. The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers. We supply directly from abroad, without middlemen, reducing the cost of use. There is really no middleman who can make a price difference! ! 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