Metso Automation DOI4RO redundancy control system empowers mining automation, and the failure downtime rate decreases by 55%缩略图

Metso Automation DOI4RO redundancy control system empowers mining automation, and the failure downtime rate decreases by 55%

Metso Automation DOI4RO redundancy control system empowers mining automation, and the failure downtime rate decreases by 55%插图

Industry dynamics and technological breakthroughs:

High-reliability redundant architecture landing

DOI4RO adopts dual CPU hot standby redundancy design, which supports real-time data synchronization and automatic fault switching. After the application of an open-pit mine, the failure downtime of the control system was reduced from an average of 24 hours to 11 hours per year, and the comprehensive efficiency of equipment (OEE) was increased to 92.7%. It supports wide-temperature operation from -40℃ to +70℃ to meet the needs of extremely cold and high-temperature mining areas.

Predictive maintenance function upgrade

Combined with vibration spectrum analysis and AI algorithm, DOI4RO can warn of motor bearing wear, belt tear and other faults 72 hours in advance. After a cement plant was deployed in the crusher control system, the unplanned downtime was reduced by 60% and the cost of spare parts inventory was reduced by 28%.

Deep integration of industrial Internet of Things

Through the OPC UA protocol and the cloud platform docking, DOI4RO realizes real-time visualization of production data. After the application of the bulk loading and unloading system in a port, the loading and unloading efficiency is increased by 15% and the energy consumption is reduced by 18%. It supports 5G network transmission, and the delay is controlled within 20ms.

Verification of extreme environmental adaptability

The module has passed the IP67 protection certification, and is designed to be dust-resistant and salt fog corrosion-resistant. A coastal petrochemical project uses it for tank level monitoring, and it runs continuously for 18 months without failure in an environment with 95% humidity and 5% salt content.

Technical highlights:

Intelligent diagnosis: built-in 300+ fault code base, supporting remote reset and parameter tuning, and the average fault processing time is shortened to 15 minutes.

Modular expansion: Support I/O card hot-plugging, expandible up to 256 points, adapting to complex industrial control scenarios.

Energy-saving optimization: Dynamic power management technology reduces standby power consumption by 40%, which meets the IEC 62046 energy efficiency standard.

Industry impact:

DOI4RO’s redundant design and predictive maintenance capabilities promote the transformation of mining, port and other heavy industries from “manual inspection” to “intelligent operation and maintenance”. Its stable performance in complex environments has verified the core value of industrial automation technology in ensuring production continuity and reducing costs and increasing efficiency, and has become the key technical support for “resilient manufacturing” under Industry 4.0.

Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures.

Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953

SOLEMN COMMITMENT

1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay.

2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems.

3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services.

4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free.

5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems.

6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour.

7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer.

The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers.

We supply directly from abroad, without middlemen, reducing the cost of use.

There is really no middleman who can make a price difference! !

If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time.

Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit.

Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields!

ABB 5SHY3545L0010/3BHB013088R0001

MOTOROLA MVME2434

MOTOROLA MVME2432

A-B 81001-450-53-R

ABB PNI800

WOODWARD 9907-164

NI PXIE-4145

ABB CI871K01 3BSE056797R1

MOTOROLA MVME5500-0161

MOTOROLA MVME5500-0163

EMERSON MVME55006E-0163

GE DS200DCFBG1BJB

ABB PPD113B01-10-150000

ABB PM904F 3BDH001002R0001

MOTOROLA MVME2400

FOXBORO H92A0K9V0H00

PIONEER MAGNETICS PM36218B-10P-1-8PH-J

GE IC698CPE040-JP

EMERSON MVME7100

ABB HPC800K02

ABB SYN5202-0277

ABB HPC800K02(含HC800模块、CP800模块、底座)

MOTOROLA MVME5500

MOTOROLA MVME55006E-0163R

GE IS215UCVEM09B

AMAT 0090-76110 VME PCB

ABB 5SHX2645L0002/3HB012961R0001

ABB AO2000-LS25

ABB PM865K01 3BSE031151R1

ABB 5SHX1445H0001 3BHL000391P0101 3BHB003230R0101 5SXE05-0152

KONGSBERG DPS112

GE VMIVME-7750

ABB AO2000-LS25

TRICON 4352B

ABB PFSK152

TRICONEX 3009

MOOG D136-001-007

SCANde INTELLISCANDE14-405NM SCANLAB

Metso Automation DOI4RO redundancy control system empowers mining automation, and the failure downtime rate decreases by 55%插图1

Metso Automation DOI4RO redundancy control system empowers mining automation, and the failure downtime rate decreases by 55%插图2