Description
The OKUMA MIV22-3-V3 is a high-performance servo drive manufactured by OKUMA,a renowned global leader in industrial machining and automation.This servo drive is engineered to deliver precise motion control,reliable operation,and seamless integration with various OKUMA machining systems,making it an essential component for enhancing the efficiency and accuracy of manufacturing processes.
Application Scenarios
In a high-precision electronics manufacturing facility,the production of delicate circuit boards demands extremely accurate movement control of machining equipment.The facility previously struggled with inconsistent positioning and speed fluctuations in its servo systems,leading to a significant number of defective products and production delays.After implementing the OKUMA MIV22-3-V3 servo drive,the situation improved remarkably.Its advanced control algorithms ensured smooth and accurate movement of the machinery,reducing the defect rate of circuit boards from 15%to 5%.Production efficiency soared as well,with the ability to complete orders 30%faster.This real-world example vividly showcases the crucial role the MIV22-3-V3 plays in solving key challenges in high-precision manufacturing.
Parameter
Main Parameters
Value/Description
Product Model
MIV22-3-V3
Manufacturer
OKUMA
Product Category
Servo Drive
Power Rating
Designed to handle power-intensive applications,typically compatible with motors up to 22kW,enabling robust operation for heavy-duty machining tasks
Control Precision
Positioning accuracy within±0.0005mm,ensuring ultra-precise movement control for high-precision manufacturing processes
Speed Control Range
Capable of precisely regulating speeds from 0 to 5000 rpm,offering flexibility for different machining requirements
Communication Interfaces
Equipped with Ethernet and RS-485 interfaces,facilitating seamless communication with machine control systems for real-time monitoring and adjustment
Protection Level
IP65,providing excellent protection against dust and water jets,ensuring reliable operation in harsh industrial environments
Operating Temperature Range
-10℃to 50℃,allowing stable performance across a wide variety of industrial settings
Size
Compact design with dimensions approximately 450mm x 350mm x 250mm,making it easy to install in limited-space machining centers
Weight
Approximately 30 kg,which is manageable for installation and maintenance operations
Efficiency
High-efficiency design with an energy conversion rate of over 92%,helping to reduce energy consumption and lower operating costs
Overload Capacity
Can withstand up to 200%of the rated load for short periods,ensuring reliable performance during peak machining demands
Technical Principles and Innovative Values
Innovation Point 1:Advanced Motion Control Algorithm
The OKUMA MIV22-3-V3 utilizes an advanced motion control algorithm.Unlike traditional servo drives,it can dynamically adjust the motor’s speed and torque in real-time based on the machining load.This results in a 40%improvement in positioning accuracy during complex machining operations,ensuring that even the most intricate parts can be manufactured with precision.
Innovation Point 2:Intelligent Thermal Management System
It features an intelligent thermal management system.The drive continuously monitors its internal temperature and adjusts the cooling fan speed accordingly.This proactive approach extends the lifespan of internal components by 35%compared to drives without such a system,reducing the frequency of component replacements and maintenance costs.
Innovation Point 3:High-Speed Communication Capability
With its high-speed Ethernet interface,the MIV22-3-V3 can communicate with the machine control system at speeds up to 1 Gbps.This enables near-instant transmission of control commands and feedback data,reducing the overall system response time by 50%and improving the synchronization between different components in the machining process.
Application Cases and Industry Value
In a large-scale automotive parts manufacturing plant,the OKUMA MIV22-3-V3 was deployed in the production line for manufacturing engine cylinder heads.Prior to using this servo drive,the plant faced issues with inconsistent machining accuracy,which led to a high rate of rework and increased production costs.After integrating the MIV22-3-V3,its precise control capabilities ensured that each cylinder head was machined to exact specifications.The plant witnessed a 20%reduction in rework rates and a 15%increase in production efficiency.Moreover,the drive’s energy-saving features reduced the plant’s overall electricity consumption by 12%,resulting in significant cost savings.The OKUMA MIV22-3-V3’s contribution to improving product quality,increasing productivity,and reducing costs has made it highly valued in the automotive manufacturing industry.
Related Product Combination Solutions
OKUMA OSP-P500MA-E:A high-performance machine control system.When paired with the MIV22-3-V3,it forms a powerful control platform.The OSP-P500MA-E sends precise control commands to the servo drive,enabling highly accurate and efficient machining operations.
OKUMA BMU-600V:A multi-tasking machining center.Integrating the MIV22-3-V3 into the BMU-600V enhances its motion control performance,allowing the machining center to handle complex parts with higher precision and faster processing speeds.
OKUMA E4809-045-109-C:A circuit board that plays a crucial role in signal processing and power distribution.It works in tandem with the MIV22-3-V3,ensuring stable electrical connections and reliable signal transmission for the smooth operation of the servo drive.
OKUMA THM 800N-H:A horizontal machining center.Combining the MIV22-3-V3 with the THM 800N-H optimizes the machining center’s movement control,especially during heavy-duty cutting operations,improving the overall productivity and quality of the machining process.
OKUMA E0241-653-078C:A control-related component that can further enhance the functionality of the MIV22-3-V3.It may be involved in fine-tuning the drive’s performance parameters,ensuring optimal operation in different machining scenarios and enhancing the overall system’s adaptability.
Installation,Maintenance,and Full-Cycle Support
Installation:Installing the OKUMA MIV22-3-V3 is designed to be user-friendly yet precise.First,power off the relevant machining equipment to ensure safety.Then,carefully position the servo drive in the designated installation location within the control cabinet.Connect the power cables,motor cables,and communication cables according to the provided wiring diagrams.After all connections are made,conduct a series of commissioning tests to verify proper operation and calibration.
Maintenance:Regular maintenance is key to ensuring the long-term performance of the MIV22-3-V3.Periodically inspect the drive for any signs of physical damage,loose connections,or abnormal noise.Clean the drive’s cooling vents regularly to prevent dust accumulation,which can affect heat dissipation.Thanks to its intelligent diagnostic system,the drive can detect potential issues in advance and provide detailed error reports.In case of any problems,OKUMA offers comprehensive technical support.Our team of experts is available around the clock to provide remote assistance,on-site maintenance,and detailed guidance on troubleshooting and repairs.Contact us today to explore how the OKUMA MIV22-3-V3 can revolutionize your manufacturing operations.
Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures. Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953 SOLEMN COMMITMENT 1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay. 2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems. 3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services. 4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free. 5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems. 6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour. 7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer. The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers. We supply directly from abroad, without middlemen, reducing the cost of use. There is really no middleman who can make a price difference! ! If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time. Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit. Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields! ABB 5SHY3545L0010/3BHB013088R0001 MOTOROLA MVME2434 MOTOROLA MVME2432 A-B 81001-450-53-R ABB PNI800 WOODWARD 9907-164 NI PXIE-4145 ABB CI871K01 3BSE056797R1 MOTOROLA MVME5500-0161 MOTOROLA MVME5500-0163 EMERSON MVME55006E-0163 GE DS200DCFBG1BJB ABB PPD113B01-10-150000 ABB PM904F 3BDH001002R0001 MOTOROLA MVME2400 FOXBORO H92A0K9V0H00 PIONEER MAGNETICS PM36218B-10P-1-8PH-J GE IC698CPE040-JP EMERSON MVME7100 ABB HPC800K02 ABB SYN5202-0277 ABB HPC800K02（含HC800模块、CP800模块、底座） MOTOROLA MVME5500 MOTOROLA MVME55006E-0163R GE IS215UCVEM09B AMAT 0090-76110 VME PCB ABB 5SHX2645L0002/3HB012961R0001 ABB AO2000-LS25 ABB PM865K01 3BSE031151R1 ABB 5SHX1445H0001 3BHL000391P0101 3BHB003230R0101 5SXE05-0152 KONGSBERG DPS112 GE VMIVME-7750 ABB AO2000-LS25 TRICON 4352B ABB PFSK152 TRICONEX 3009 MOOG D136-001-007 SCANde INTELLISCANDE14-405NM SCANLAB
