Description
The OKUMA VACIII-D22 is a high-performance spindle drive unit manufactured by OKUMA,a leading brand in the industrial machining and automation field.This spindle drive is designed to provide precise and efficient control over spindle operations,enabling seamless integration with OKUMA’s machining centers and enhancing the overall performance of manufacturing processes.
Application Scenarios
In a precision aerospace parts manufacturing factory,producing components with strict tolerances is a must.The factory was struggling with inconsistent spindle speeds and power fluctuations in its previous spindle drive system,which led to a high rejection rate of parts.After installing the OKUMA VACIII-D22 spindle drive unit,the situation changed dramatically.It offered highly accurate speed control and stable power output,ensuring that each machining operation was carried out with precision.As a result,the part rejection rate dropped from 12%to 3%,and production efficiency increased by 25%.This case clearly demonstrates how the VACIII-D22 can solve critical pain points in high-precision manufacturing.
Parameter
Main Parameters
Value/Description
Product Model
VACIII-D22
Manufacturer
OKUMA
Product Category
Spindle Drive Unit
Power Rating
Designed to handle high-power spindle operations,typically compatible with spindles in the 15-22 kW range,enabling robust machining of various materials
Speed Control Range
Capable of precisely controlling spindle speeds from low-speed for heavy-duty cutting to high-speed for fine finishing,usually ranging from 0 to 12,000 rpm
Communication Interface
Equipped with advanced interfaces such as Ethernet and RS-485,allowing seamless communication with machine control systems for real-time monitoring and adjustment
Protection Level
IP65,providing excellent protection against dust and water jets,ensuring reliable operation in harsh industrial environments
Operating Temperature Range
-10℃to 50℃,able to function stably in a wide variety of industrial settings
Size
Compact design with dimensions approximately 500mm x 400mm x 300mm,facilitating installation in limited-space machining centers
Weight
Approximately 35 kg,manageable for installation and maintenance
Efficiency
High-efficiency design with an energy conversion rate of over 90%,reducing energy consumption and operating costs
Control Accuracy
Positioning accuracy within±0.001mm,ensuring highly precise spindle operations
Technical Principles and Innovative Values
Innovation Point 1:Advanced Vector Control Technology
The OKUMA VACIII-D22 employs advanced vector control technology.Unlike traditional spindle drives,it can independently control the magnetic flux and torque of the spindle motor,resulting in a 30%improvement in speed control accuracy.This technology allows for more stable operation during high-speed machining,reducing vibration and improving surface finish quality.
Innovation Point 2:Intelligent Diagnosis System
It is equipped with an intelligent diagnosis system.This system continuously monitors the operating status of the spindle drive,detecting potential faults in advance.In case of an anomaly,it can quickly identify the problem location and cause,reducing troubleshooting time by up to 50%compared to conventional drives.This proactive maintenance feature minimizes production downtime.
Innovation Point 3:Energy-Saving Design
The VACIII-D22 features an energy-saving design.Its high-efficiency power conversion and intelligent power management system reduce power consumption by 20%during idle periods.This not only cuts down on electricity costs but also contributes to a more sustainable manufacturing process.
Application Cases and Industry Value
In a large-scale automotive parts manufacturing plant,the OKUMA VACIII-D22 was applied to the machining of engine blocks.Before using this spindle drive,the plant faced issues with inconsistent material removal rates,which affected the dimensional accuracy of the engine blocks.After implementing the VACIII-D22,its precise speed and torque control ensured uniform cutting.The plant achieved a 15%increase in machining accuracy,reducing the need for post-machining corrections.Additionally,the stable operation of the spindle drive extended the lifespan of cutting tools by 25%,significantly reducing tool replacement costs.The VACIII-D22’s contribution to improving product quality and reducing production costs has been highly recognized by the automotive manufacturing industry.
Related Product Combination Solutions
OKUMA OSP-P300MA-E:This is a machine control system.When combined with the VACIII-D22,it creates a powerful control platform.The OSP-P300MA-E can send precise control commands to the VACIII-D22,enabling highly accurate machining operations.
OKUMA BMU-500V:A multi-tasking machining center.The VACIII-D22 can be integrated into the BMU-500V,enhancing its spindle performance.Together,they can handle complex machining tasks with high precision and efficiency,especially suitable for the production of complex parts.
OKUMA THM 630N-H:A horizontal machining center.Pairing the VACIII-D22 with the THM 630N-H can optimize the spindle operation of the machining center.It allows for better control over heavy-duty cutting and high-speed machining,improving the overall productivity of the machining center.
OKUMA E4809-045-109-C:A circuit board.This circuit board can serve as a key component for signal processing and power distribution in the system with the VACIII-D22.It helps ensure the stable operation of the spindle drive by providing reliable electrical connections and signal transmission.
OKUMA E0241-653-078C:Another control-related component.Working in conjunction with the VACIII-D22,it can further enhance the control functionality of the spindle drive.It may be involved in fine-tuning the drive’s performance parameters,ensuring optimal operation in different machining scenarios.
Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures. Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953 SOLEMN COMMITMENT 1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay. 2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems. 3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services. 4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free. 5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems. 6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour. 7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer. The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers. We supply directly from abroad, without middlemen, reducing the cost of use. There is really no middleman who can make a price difference! ! If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time. Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit. Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields! ABB 5SHY3545L0010/3BHB013088R0001 MOTOROLA MVME2434 MOTOROLA MVME2432 A-B 81001-450-53-R ABB PNI800 WOODWARD 9907-164 NI PXIE-4145 ABB CI871K01 3BSE056797R1 MOTOROLA MVME5500-0161 MOTOROLA MVME5500-0163 EMERSON MVME55006E-0163 GE DS200DCFBG1BJB ABB PPD113B01-10-150000 ABB PM904F 3BDH001002R0001 MOTOROLA MVME2400 FOXBORO H92A0K9V0H00 PIONEER MAGNETICS PM36218B-10P-1-8PH-J GE IC698CPE040-JP EMERSON MVME7100 ABB HPC800K02 ABB SYN5202-0277 ABB HPC800K02（含HC800模块、CP800模块、底座） MOTOROLA MVME5500 MOTOROLA MVME55006E-0163R GE IS215UCVEM09B AMAT 0090-76110 VME PCB ABB 5SHX2645L0002/3HB012961R0001 ABB AO2000-LS25 ABB PM865K01 3BSE031151R1 ABB 5SHX1445H0001 3BHL000391P0101 3BHB003230R0101 5SXE05-0152 KONGSBERG DPS112 GE VMIVME-7750 ABB AO2000-LS25 TRICON 4352B ABB PFSK152 TRICONEX 3009 MOOG D136-001-007 SCANde INTELLISCANDE14-405NM SCANLAB
