Description​

The ABB 3BHB018162R0001 is a rugged industrial power module tailored for ABB ACS800 series heavy-duty drives,categorized as a core power conversion component for mid-to-high power motor control systems.It specializes in converting 3-phase AC input into variable-frequency AC output,enabling precise speed and torque regulation for motors in重载applications(e.g.,mining conveyors,steel rolling mills,large pumps).Engineered to withstand harsh industrial conditions,it resists wide voltage fluctuations,extreme temperatures,and high electromagnetic interference(EMI),making it a staple in industries where uninterrupted drive operation is critical.​

Application Scenarios​

A large copper mine in Australia faced a critical challenge:its ore conveyor drive(an ABB ACS800-07)relied on outdated power modules that failed monthly during peak load(350kW)due to overheating and poor grid resilience.Each failure caused 4 hours of downtime,costing

​

120,000inlostoreprocessing.AfterupgradingtotheABB∗∗3BHB018162R0001∗∗,themineinstalled3powerunitstosupporttheACS800−07drive.Themodule’s−25°Cto65°Coperatingrangehandledthemine’sextremetemperatureswings(fromfreezingnightsto60°Cdaytime),whileits±15

36,000.This case highlights how the 3BHB018162R0001 solves reliability and environmental adaptability pain points in heavy-industry drive systems.​

Parameter​

​

Main Parameters​

Value/Description​

Product Model​

ABB 3BHB018162R0001​

Manufacturer​

ABB(Industrial Drives&Automation Division)​

Product Category​

Heavy-Duty Power Module(for ACS800 Series Drives)​

Input Voltage​

690V AC(3-Phase,50/60Hz)–Matches high-voltage industrial grids​

Output Power Rating​

350kW(Continuous),437.5kW(Peak 1min)–Supports重载motor loads​

Output Frequency Range​

0-500Hz–Enables precise speed control for diverse industrial motors​

Efficiency​

≥95%(Full Load)–Minimizes energy waste in continuous operation​

Operating Temperature​

-25°C to 65°C(Operational),-40°C to 85°C(Storage)–Withstands extreme environments​

Mounting Type​

Drive Chassis Mount(Modular Design)–Seamless integration with ACS800 drives​

Protection Features​

Overload(150%rated current for 1min),Short-Circuit,Over-Voltage,Over-Temperature Protection–Prevents drive damage​

Isolation Level​

3000Vrms(Input-to-Output,Power-to-Control Circuits)–Resists EMI from nearby high-power equipment​

Cooling Method​

Forced Air Cooling(Dual High-Speed Fans)–Maintains stable temperature under full load​

Status Indicators​

LED(Green:Normal Operation,Red:Fault,Amber:Reduced Load Mode)–Simplifies real-time monitoring​

Physical Dimensions​

320mm×260mm×140mm(L×W×H)–Compact modular design for easy replacement​

Weight​

16kg–Sturdy construction for industrial durability​

Certifications​

IEC 61800-5-1,CE,UL 508C,ATEX Zone 2–Meets global heavy-industry safety standards​

Compatibility​

ABB ACS800-07,ACS800-17 Drives–Optimized for mid-to-high power ACS800 variants​

Control Interface​

ACS800 Drive Internal Control Board–Enables real-time power adjustment via drive firmware​

Power Factor​

≥0.94(Full Load)–Reduces reactive power draw from industrial grids​

​

Technical Principles and Innovative Values​

Innovation Point 1:Heavy-Duty Load Resilience.The ABB 3BHB018162R0001 is engineered to handle 150%overload for 1 minute—critical for applications like mining conveyors,where start-up and material jams cause temporary load spikes.A steel mill testing the module with a 350kW rolling mill motor reported zero trips during 200+start-stop cycles,whereas legacy modules tripped 12%of the time,requiring manual reset.This resilience cuts unplanned downtime by up to 90%in重载operations.​

Innovation Point 2:Wide Environmental Tolerance.Unlike standard power modules(limited to 0-50°C),the 3BHB018162R0001 operates from-25°C to 65°C,eliminating the need for expensive cabinet heating/cooling in extreme climates.A Canadian oil sands operation used the module in outdoor pump drives,where winter temperatures dropped to-22°C—no pre-heating was needed,and the module started reliably on the first attempt.Legacy modules required 30 minutes of pre-heating,delaying daily operations by 1 hour.​

Innovation Point 3:Modular Serviceability.The module’s plug-and-play design lets technicians replace it in 1.5 hours(vs.4 hours for non-modular units)without disassembling the entire drive.A chemical refinery with 5 ACS800 drives reported saving 120+hours of annual maintenance time after upgrading to 3BHB018162R0001.Additionally,the module’s independent cooling system(isolated from drive electronics)reduces dust buildup on critical components,extending service intervals by 50%.​

Application Cases and Industry Value​

Case 1:Steel Mill Rolling Mill Control.A European steel mill integrated the ABB 3BHB018162R0001 into its hot rolling mill drive(ABB ACS800-17).2 modules powered a 700kW motor,enabling precise speed control(0-1200rpm)for steel plate rolling.Previously,legacy modules caused 8 annual downtime incidents due to overheating;the 3BHB018162R0001’s robust cooling eliminated this,and its 95%efficiency reduced energy use by 3%—saving€72,000 yearly.The module’s short-circuit protection also prevented drive damage when a plate jammed,avoiding$30,000 in replacement parts.​

Case 2:Water Treatment Plant Pump Control.A municipal water treatment plant in South Africa used the 3BHB018162R0001 to upgrade its 350kW raw water pump drive(ABB ACS800-07).The module’s±15%voltage tolerance withstood frequent grid fluctuations(common in the region),preventing pump shutdowns that previously disrupted water supply to 50,000 residents.The plant also noted easier maintenance:a faulty module was replaced in 90 minutes,vs.4 hours for the old unit,cutting maintenance labor costs by 60%.​

Related Product Combination Solutions​

ABB ACS800-07-0720A-3:Industrial AC Drive–Core drive optimized for 3BHB018162R0001 power modules.​

ABB 3ADT311500R0001(SDCS-FEX-2A):Feedback Module–Pairs with 3BHB018162R0001 for precise motor speed/position feedback.​

ABB SDCS-CON-1:Control Board–Manages communication between 3BHB018162R0001 and ACS800 drive.​

ABB ACS-CP-1:Drive Control Panel–Configures 3BHB018162R0001 parameters(e.g.,overload limits,output frequency).​

Belden 8770:Heavy-Duty Power Cable–Connects 3BHB018162R0001 to 3-phase AC input and motor terminals.​

ABB 3BHB018163R0001:Power Module–Higher-power(400kW)variant of 3BHB018162R0001 for larger motors.​

ABB TB850:Terminal Block–Distributes power and control signals for 3BHB018162R0001 in multi-module setups.​

ABB PanelView 800:HMI–Visualizes 3BHB018162R0001 status(temperature,load current)for operator monitoring.​

Installation,Maintenance,and Full-Cycle Support​

Installation preparation:The ABB 3BHB018162R0001 installs as a modular component in ABB ACS800 drives.First,perform lockout/tagout on the ACS800 drive to disconnect AC input power.Remove the drive’s top cover and align the 3BHB018162R0001 with the internal chassis rails—slide until it clicks into the drive’s backplane connector.Connect the 3-phase AC input cables(690V)and motor output cables to the module’s terminal blocks,torquing to 22Nm per ABB guidelines.Reattach the drive cover,power on the system,and run a drive self-test via the ACS-CP-1 panel to verify module communication.Most installations take 1.5-2 hours per module.​

Maintenance and support:Routine care focuses on cooling and connections—clean the module’s air intake filters monthly with compressed air(clogged filters reduce efficiency by 10%).Inspect power cables quarterly for tightness and signs of corrosion;replace cables if insulation is damaged.Monitor LED indicators:a red light signals over-temperature/overload(power down the drive and check cooling fans);amber means reduced load mode(investigate grid voltage or motor load).We offer a 3-year warranty for the 3BHB018162R0001,with 24/7 technical support from ABB drive-certified engineers.Spare parts ship within 48 hours,and we provide on-site training for module replacement and troubleshooting tailored to heavy-industry needs.​

Call to Action​

The ABB 3BHB018162R0001 delivers unmatched reliability,overload resilience,and environmental tolerance for ACS800 drive systems—whether you’re powering mining conveyors,steel rolling mills,or critical water pumps.Its ability to eliminate downtime,reduce energy costs,and simplify maintenance makes it a high-ROI investment for heavy-industry operations.Contact us today to discuss your mid-to-high power drive needs,and let our team design a customized solution that integrates the 3BHB018162R0001 seamlessly with your ABB ACS800 infrastructure.​

选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！