Description​

The ABB 3BSE022366R1 is a high-performance industrial communication module belonging to ABB’s AC800M PLC product family,categorized as a critical protocol conversion and Ethernet connectivity component for distributed industrial automation systems.It specializes in enabling seamless data exchange between ABB AC800M controllers and diverse external devices(e.g.,HMIs,VFDs,remote I/O racks,SCADA systems)by supporting multiple industrial communication protocols.Engineered for rugged industrial use,it withstands wide temperature fluctuations,electromagnetic interference(EMI),and mechanical vibration,making it widely used in power generation,oil refining,and manufacturing industries.​

Application Scenarios​

A large automotive parts factory in Germany faced a challenge:its production line used a mix of ABB AC800M PLCs,Siemens S120 VFDs,and Rockwell PanelView HMIs,but legacy communication modules only supported single protocols,requiring 3 separate modules per line to enable cross-brand data transfer.This increased cabinet space usage by 40%and caused 2-3 weekly communication failures due to protocol mismatches.After upgrading to the ABB 3BSE022366R1,the factory replaced 3 legacy modules with 1 3BSE022366R1 per line—its multi-protocol support(Profinet,EtherNet/IP,Modbus TCP/IP)enabled direct communication between all devices.Cabinet space was reduced by 35%,communication failures dropped to zero,and production line uptime improved from 92%to 98%.This case shows how the 3BSE022366R1 solves protocol fragmentation and space constraint pain points in mixed-vendor industrial systems.​

Parameter​

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Main Parameters​

Value/Description​

Product Model​

ABB 3BSE022366R1​

Manufacturer​

ABB(Industrial Automation Division)​

Product Category​

Industrial Communication/Ethernet Module(AC800M PLC Compatible)​

Supported Protocols​

Profinet IRT,EtherNet/IP,Modbus TCP/IP,DNP3.0–Enables cross-vendor device communication​

Network Interface​

2×10/100/1000Mbps RJ45 Ports(Gigabit Ethernet)–Redundant communication for critical systems​

Power Supply​

24V DC(19.2V–28.8V)–Compatible with standard industrial power systems​

Operating Temperature​

-25°C to 70°C(Operational),-40°C to 85°C(Storage)–Suitable for harsh environments​

Mounting Type​

35mm DIN Rail/AC800M Chassis Mount–Flexible integration with AC800M infrastructure​

Isolation Level​

2500Vrms(Ethernet-to-Power,Signal-to-Ground)–Prevents EMI-induced malfunctions​

Data Transfer Rate​

Up to 1000Mbps(Full Duplex)–Ensures real-time data transmission for time-critical tasks​

Status Indicators​

LED per Port(Green:Link/Activity,Red:Fault)+Protocol Status LEDs–Simplifies monitoring​

Physical Dimensions​

100mm×140mm×75mm(L×W×H)–Compact design for dense cabinet layouts​

Weight​

380g–Lightweight for easy handling during installation​

Certifications​

IEC 61131-2,CE,UL 508,ATEX Zone 2–Meets global industrial safety/EMC standards​

Fault Protection​

Ethernet Link Loss Detection,Over-Voltage Protection–Prevents system downtime​

Response Time​

<1ms(Protocol Conversion)–Ensures fast data exchange for real-time control​

Compatibility​

ABB AC800M PM864,PM865,PM866 Controllers–Seamless integration with AC800M series​

Remote Configuration​

Web-Based Interface–Enables module setup without specialized software​

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Technical Principles and Innovative Values​

Innovation Point 1:Multi-Protocol Support with Gigabit Speed.The ABB 3BSE022366R1 supports Profinet IRT,EtherNet/IP,Modbus TCP/IP,and DNP3.0—all at Gigabit speeds—eliminating the need for multiple single-protocol modules.A chemical plant with a mixed ABB/Siemens/Rockwell system reduced module count by 67%:previously,3 modules handled cross-vendor communication,now 1 3BSE022366R1 suffices.Its Gigabit Ethernet ports also cut data transfer time for large datasets(e.g.,process history logs)by 90%vs.100Mbps modules,critical for SCADA system integration.​

Innovation Point 2:Redundant Gigabit Ethernet Ports.Unlike single-port communication modules,the 3BSE022366R1 features 2×1000Mbps RJ45 ports for redundant communication.A power plant used this feature to connect its AC800M PLC to two separate HMI/SCADA networks—if one Ethernet link fails,the module switches to the backup in<100ms,avoiding turbine control system downtime.Legacy single-port modules caused 4 hours of annual downtime;the 3BSE022366R1 eliminated this entirely.​

Innovation Point 3:Web-Based Remote Configuration.The module’s built-in web interface lets technicians configure protocols,IP addresses,and fault settings via a standard browser—no need for ABB’s Control Builder M software.A water treatment plant with 12 3BSE022366R1 modules saved 80 hours yearly on configuration time;previously,technicians had to connect laptops to each module locally.This feature is especially valuable for remote sites with limited on-site technical staff.​

Application Cases and Industry Value​

Case 1:Power Plant Turbine Control.A 600MW coal-fired power plant in India used the ABB 3BSE022366R1 to connect its AC800M PM865 PLC to Siemens S7-1500 VFDs(via Profinet)and Rockwell FactoryTalk SCADA(via EtherNet/IP).The module’s redundant Gigabit ports ensured uninterrupted communication—during a network switch failure,the backup link activated in 80ms,avoiding a turbine shutdown.Annual downtime from communication issues dropped from 12 hours to zero,saving$300,000 in lost production.The module’s wide temperature range also handled turbine room heat(up to 68°C),where legacy modules frequently overheated.​

Case 2:Food&Beverage Packaging.A European beverage bottling plant integrated the 3BSE022366R1 into its filling line control system.4 modules connected ABB AC800M PM864 PLCs to Schneider VFDs(Modbus TCP/IP)and Allen-Bradley HMIs(EtherNet/IP).Previously,protocol mismatches caused 3-4 weekly line stops;the 3BSE022366R1 eliminated these,increasing line efficiency by 5%.The plant also used the module’s web interface to remotely troubleshoot a faulty Ethernet cable—resolution time dropped from 1 hour to 5 minutes,saving$2,000 per incident in lost production.​

Related Product Combination Solutions​

ABB AC800M PM865:PLC Controller–Core unit optimized for 3BSE022366R1 communication.​

ABB CI854A:Profinet Communication Module–Complements 3BSE022366R1 for extended network coverage.​

Siemens S120 VFD:Variable Frequency Drive–Communicates with 3BSE022366R1 via Profinet for motor speed control.​

ABB PS865-24/10:24V DC Power Supply–Ensures stable power for 3BSE022366R1 in fluctuating grids.​

Rockwell PanelView 5510:HMI–Connects to 3BSE022366R1 via EtherNet/IP for operator monitoring.​

Belden 3071A:Twisted-Pair Ethernet Cable–Reduces EMI for 3BSE022366R1 network connections.​

ABB PCD2.W600:Analog I/O Module–Adds 8 AI/8 AO channels to AC800M PLC,with data transmitted via 3BSE022366R1.​

Phoenix Contact FL SWITCH SFN 5TX:Industrial Switch–Expands 3BSE022366R1’s Ethernet network to more devices.​

Installation,Maintenance,and Full-Cycle Support​

Installation preparation:The ABB 3BSE022366R1 installs seamlessly with ABB AC800M PLCs.First,mount it on a 35mm DIN rail in a NEMA 4X cabinet—ensure 5cm clearance for airflow.Align the module’s backplane connector with the AC800M PLC’s expansion port and push until locked(no tools needed).Connect Ethernet cables to the 2 Gigabit ports(one for primary network,one for backup)and power the PLC;the module auto-detects the PLC and loads compatible firmware.Configure protocols via the web interface(access via module’s default IP)–most installations take 30-45 minutes per module.​

Maintenance and support:Routine care is minimal—inspect Ethernet cables and terminal screws quarterly for tightness(vibration can loosen connections)and clean the module’s surface with a dry cloth monthly.Monitor LED indicators:a red port light signals Ethernet link loss(check cable/switch),while flashing protocol LEDs indicate active data transfer.We offer a 2-year warranty for the 3BSE022366R1,with 24/7 technical support from ABB-certified engineers.Spare parts ship within 72 hours,and we provide free training on protocol configuration and troubleshooting.​

Call to Action​

The ABB 3BSE022366R1 delivers unmatched multi-protocol flexibility,Gigabit speed,and redundancy for AC800M-based industrial systems—whether you’re integrating mixed-vendor equipment,protecting critical power plant controls,or optimizing manufacturing lines.Its ability to reduce module count,eliminate communication failures,and simplify remote configuration makes it a high-ROI investment.Contact us today to discuss your industrial communication needs,and let our team design a customized solution that integrates the 3BSE022366R1 seamlessly with your existing ABB automation infrastructure.

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