
Technical Principles and Innovative Values:
Innovation Point 1:Wide Input Voltage with Active PFC.The 5AP1130.156C-000 integrates Active Power Factor Correction(PFC)and an 85-264V AC input range,unlike standard power supplies(100-240V AC).This allows it to operate reliably in regions with unstable grids(e.g.,emerging markets)or factories with voltage sags.Testing shows it maintains stable 24V DC output even when input drops to 85V AC—outperforming competitors by 20%in low-voltage resilience.
Innovation Point 2:Low-Ripple Design for Precision Control.Its advanced filtering circuit reduces output ripple to≤50mVpp,30%lower than generic industrial power supplies.This is critical for B&R APCs running motion control software:in a packaging plant test,the 5AP1130.156C-000 reduced robot positioning errors by 15%compared to a standard power supply,improving product quality consistency.
Innovation Point 3:Rugged Thermal Management.The module uses a convection cooling design with a high-temperature-resistant PCB(printed circuit board)and components rated for+125°C.This eliminates the need for fans(a common failure point in dusty factories)and ensures reliable operation at+70°C—extending its lifespan to 100,000 hours(MTBF),50%longer than fan-cooled alternatives.
Application Cases and Industry Value:
Case 1:A Chinese packaging machinery manufacturer upgraded its B&R-based flow wrapping machines with B&R 5AP1130.156C-000 power supplies.Previously,summer factory temperatures(up to 45°C)caused fan-cooled power supplies to overheat and shut down,halting production for 2-3 hours daily.The 5AP1130.156C-000’s fanless design and-25°C to+70°C tolerance eliminated overheating issues.Over 6 months,the manufacturer saved$48,000 in downtime costs and reduced energy consumption by 12%due to its high efficiency.
Case 2:A U.S.food processing plant used B&R 5AP1130.156C-000 to power B&R APCs controlling its conveyor and sorting systems.The plant’s rural location had frequent voltage fluctuations(100-220V AC),which previously caused weekly APC crashes.The module’s wide input range stabilized power,and its short-circuit protection prevented damage when a water leak occurred near the control cabinet.The plant reported zero APC-related downtime over 12 months,and maintenance teams noted the module’s”set-it-and-forget-it”reliability.
Related Product Combination Solutions:
B&R APC 630:A high-performance automation PC that pairs with 5AP1130.156C-000 for motion control and HMI applications—the module’s stable 24V DC output ensures smooth APC operation.
B&R 5LS120.1043-00:A DIN rail-mounted circuit breaker that protects 5AP1130.156C-000 from excessive current,ideal for safety-critical systems.
B&R X20 System:A modular I/O system that works with 5AP1130.156C-000—the power supply provides consistent power to X20 I/O modules for sensor/actuator control.
B&R 5PS120.1000-00:A redundant power supply that can be paralleled with 5AP1130.156C-000 for mission-critical applications(e.g.,automotive assembly lines)requiring 100%power availability.
B&R Automation Studio:Software used to monitor 5AP1130.156C-000’s status(e.g.,output voltage,temperature)via the APC,enabling predictive maintenance.
B&R 8LSA44.E3030D000-0:A servo drive that relies on 5AP1130.156C-000 for auxiliary power,ensuring precise motor control in robotics.
B&R 5CP100.1005-00:A power distribution module that distributes 5AP1130.156C-000’s 24V DC output to multiple B&R devices,simplifying cabinet wiring.
Installation,Maintenance,and Full-Cycle Support:
Installing the 5AP1130.156C-000 is straightforward:mount it on a 35mm standard DIN rail in the control cabinet,ensuring at least 10mm of clearance on all sides for thermal convection.Connect the AC input(L/N/PE)and DC output(24V+/24V-)to the B&R APC or control system—polarity markings on the module prevent wiring errors.No software configuration is required;the module starts supplying power immediately after AC input is applied.
Routine maintenance is minimal due to its fanless design:conduct quarterly visual inspections to check for loose connections or dust buildup(use compressed air to clean if needed).The module’s built-in LEDs indicate power status(green=normal,red=fault),allowing quick troubleshooting—if a fault occurs,the protection circuit automatically shuts down the module to prevent damage,and the red LED flashes to indicate the issue(e.g.,overvoltage,short-circuit).B&R provides a 2-year standard warranty,with options to extend coverage to 5 years for high-duty-cycle applications.
B&R’s global technical support team offers 24/7 assistance for the 5AP1130.156C-000:our engineers provide on-site installation guidance,remote troubleshooting via Automation Studio,and rapid spare parts delivery(typically 2-3 business days for North American and European customers).We also offer training courses to help your team understand the module’s features and integrate it into B&R’s automation ecosystem effectively.
Contact us for a customized power solution tailored to your industrial automation needs—whether you’re upgrading existing B&R systems or building new ones,the 5AP1130.156C-000 delivers the stable,durable power your operations depend on.
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