Product Description
TheMOORE 42-30is a precision pressure regulator designed for accurate pneumatic control in industrial applications.It maintains stable output pressure across varying flow conditions and supply pressures,making it ideal for instrumentation circuits,test equipment,and process control systems
.
Application Scenarios
In a chemical plant’s instrument air system,theMOORE 42-30regulators were installed to maintain stable pressure for control valve positioners.When a compressor surge caused supply pressure fluctuations from 90 to 130 psi,the42-30’s two-stage design maintained a constant 60 psi output,preventing valve hunting and ensuring precise process control.This reliability avoided product quality deviations that could have resulted in$50,000 in batch losses
.
Parameter
Parameter
Specification
Product Model
42-30
Manufacturer
MOORE(now part of Siemens)
Product Category
Precision Pressure Regulator
Pressure Range
1–450 psi
Flow Capacity
Up to 110 SCFM
Accuracy
Maintains constant output despite supply variations
Design Type
Two-stage,pilot-operated
Operation
Manual adjustment via precision screw
Construction
Epoxy powder-coated for corrosion resistance
Operation Type
Nullmatic system for maintenance-free operation
Technical Principles and Innovative Values
TheMOORE 42-30employs a unique two-stage design with a pilot-operated pressure control system.The first stage uses a precision screw to apply spring force to a diaphragm assembly,which modulates pilot pressure.This pilot pressure then acts on a main diaphragm that controls the main valve opening,providing high gain amplification for precise output control
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Innovation Point 1:Thenullmatic pressure regulation systemensures maintenance-free operation by eliminating linkages,levers,and friction-prone components.This design provides exceptional stability and repeatability,with output pressure remaining constant despite significant fluctuations in supply pressure or flow demand
.
Innovation Point 2:Theintegrated safety release valveautomatically vents pressure if regulation pressure exceeds the set point by 3 psi,providing critical overpressure protection for downstream equipment without requiring additional components
.
Application Cases and Industry Value
Case Study:A manufacturing facility implementedMOORE 42-30regulators across their pneumatic instrument network.The units maintained consistent pressure for critical measurement devices despite frequent compressor cycling,improving measurement accuracy by 15%and reducing calibration frequency by 30%.This resulted in annual savings of 25,000inmaintenancecostsandpreventedproductionerrorsestimatedat100,000 annually
.
Related Product Combination Solutions
MOORE 40 Series–Basic pressure regulators for less critical applications
MOORE 41 Series–Intermediate pressure control units
MOORE TGX Series–Advanced regulation systems with digital interfaces
Siemens Process Controllers–For integrated control system applications
Installation and Maintenance
Installation Preparation:TheMOORE 42-30requires clean,dry instrument air for optimal performance.Ensure adequate pipe sizing and proper filtration upstream of the regulator.Mount in a accessible location allowing for adjustment and inspection
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Maintenance Protocol:The nullmatic design requires minimal maintenance.Periodically verify output pressure accuracy and check for external corrosion.The epoxy coating provides excellent corrosion resistance,but in harsh environments,annual inspection of the diaphragm and spring assembly is recommended
.
Product Assurance
TheMOORE 42-30is manufactured to industrial standards for reliable performance in demanding applications.Its robust construction and maintenance-free operation ensure long service life with consistent performance
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