Product Overview
Marposs 6830171003 PCB Module is a high-performance industrial circuit board,engineered as the core control and signal processing unit for Marposs metrology systems—including E5N series control modules,M62 Flex gear testers,and E54 amplifiers.As a critical”brain component”in Marposs’s precision measurement ecosystem,this PCB module addresses key industrial challenges:ensuring stable signal transmission between HMI components(e.g.,E5N 808616JU00 membrane keypad)and measurement sensors,minimizing electrical noise interference in high-EMI manufacturing environments,and enabling seamless integration with Marposs’s hardware ecosystem.
Leveraging advanced surface-mount technology(SMT)and industrial-grade componentry,the 6830171003 PCB module integrates multi-channel signal processing circuits,digital control logic,and communication interfaces—all optimized for the low-latency,high-accuracy demands of metrology applications.Its rugged design resists temperature fluctuations,vibration,and electrical surges,while its compact layout fits into space-constrained control enclosures.Whether processing analog sensor data from gear measurement probes,translating keypad inputs into system commands,or facilitating data exchange with MIDA in-line stations,this PCB module ensures consistent,reliable performance—laying the foundation for precise measurement workflows in automotive,aerospace,and medical device manufacturing.
Technical Specifications
Parameter Name
Specification
Product Model
Marposs 6830171003
Component Type
Industrial Control&Signal Processing PCB Module
Compatibility
Marposs E5N Series,M62 Flex Gear Testers,E54 7508021121 Amplifiers,MIDA Stations
Core Function
Signal Processing(Analog-to-Digital/Digital-to-Analog Conversion),System Control,Communication Mediation
Circuit Technology
Surface-Mount Technology(SMT);4-Layer PCB(FR-4 Substrate)
Signal Channels
8 Analog Input Channels(4-20mA/±10V),4 Digital Input/Output Channels
Communication Interfaces
RS-485(Modbus RTU),16-Pin Proprietary HMI Connector(for E5N Keypads)
Operating Temperature Range
-15°C~+70°C
Storage Temperature Range
-40°C~+85°C
Power Requirements
24V DC±10%,1.2A Max(Typical:0.8A)
Power Consumption
Typical:19.2W;Maximum:28.8W
Protection Features
Overvoltage Protection(30V DC),Reverse Polarity Protection,ESD Protection(±15kV Contact)
Physical Dimensions
120mm×80mm×1.6mm(L×W×H)
Net Weight
Approximately 45g
Standards Compliance
IEC 61000-6-2,CE,RoHS,ISO 9001,IPC-A-610 Class 3
Vibration Resistance
20g(10-2000Hz)
Shock Resistance
50g(1ms Pulse)
MTBF(Mean Time Between Failures)
≥50,000 Hours
Signal Conversion Accuracy
Analog-to-Digital:16-Bit Resolution,±0.02%Full Scale
Main Features and Advantages
High-Precision Signal Processing:Equipped with 16-bit analog-to-digital converters(ADCs)and low-noise operational amplifiers,the PCB module delivers±0.02%full-scale conversion accuracy—critical for translating subtle sensor data(e.g.,gear tooth profile deviations)into actionable digital signals.Built-in signal filtering suppresses electrical noise from machining equipment,ensuring measurement data integrity.
Seamless Ecosystem Integration:As a factory-matched component,the 6830171003 directly interfaces with Marposs’s E5N 808616JU00 membrane keypad(via 16-pin proprietary connector)and E54 amplifiers—requiring no custom wiring or programming.It auto-detects connected devices and loads pre-configured communication protocols,reducing setup time by 60%compared to generic PCB modules.
Industrial-Grade Reliability:The 4-layer FR-4 PCB substrate(flame-retardant,high-temperature resistant)and automotive-grade capacitors/resistors ensure stable performance in harsh conditions—from-15°C cold-storage inspection labs to+70°C automotive machining floors.Overvoltage and reverse polarity protection prevent damage from power supply anomalies,extending service life.
Compact&Space-Efficient Design:At 120mm×80mm×1.6mm,the module fits into Marposs’s standard control enclosures,eliminating the need for custom housing modifications.Its dense SMT layout maximizes functionality(8 analog channels,4 digital channels)without increasing footprint—ideal for portable measurement carts and robotic workcells.
Low-Latency Control Logic:The integrated 32-bit microcontroller processes keypad inputs and sensor data with≤5ms latency,enabling real-time system responses(e.g.,triggering emergency stops via the E5N keypad’s emergency key,adjusting measurement parameters on-the-fly).This ensures minimal delay in critical quality control workflows.
Application Field
Marposs 6830171003 PCB Module is a linchpin for precision measurement systems across industries.In automotive manufacturing,it serves as the core circuit for M62 Flex gear testers:it processes analog data from gear profile probes,translates E5N keypad inputs(e.g.,gear module parameters)into test commands,and transmits results to MIDA in-line stations—ensuring accurate detection of out-of-tolerance gear teeth.
In aerospace production,the module integrates with E54 amplifiers to control turbine blade measurement systems.It converts analog signals from optical displacement sensors into digital data,filters out noise from nearby milling machines,and enables operators to adjust calibration settings via the E5N keypad—meeting AS9100 standards for measurement precision.
In renewable energy facilities,the PCB module powers MIDA in-line stations for wind turbine gearbox testing.It mediates communication between vibration sensors,the E5N keypad(for mode selection),and cloud-based monitoring platforms—ensuring real-time transmission of gear runout data and enabling predictive maintenance.
In medical device manufacturing,the module is used in compact E5N systems for surgical instrument inspection.It processes dimensional data from micro-probes,supports low-latency keypad control(critical for delicate adjustments),and fits into portable carts—complying with cleanroom space and hygiene requirements.
Related Products
Marposs E5N 808616JU00 Membrane Keypad:HMI input device directly compatible with the 6830171003 PCB module for system control.
Marposs E54 7508021121 Amplifier:Signal amplifier that pairs with the PCB module for enhanced analog sensor data processing.
Marposs M62 Flex Gear Tester:Inspection station requiring the 6830171003 as its core control circuit.
Marposs 16-Pin Connector Cable 8100001280:Shielded cable for secure keypad-to-PCB module connections.
Marposs E9066 Power Supply:24V DC module optimized for the PCB module’s power requirements.
Marposs 8100001320 PCB Mounting Kit:Hardware(standoffs,screws)for secure installation of the 6830171003 in control enclosures.
Marposs Calibration Signal Generator 7508021210:Tool for verifying the PCB module’s signal conversion accuracy.
Marposs HMI Panel 9000005690:Display unit that receives processed data from the PCB module for measurement visualization.
Installation and Maintenance
Pre-installation preparation:Confirm compatibility with target Marposs equipment(E5N,M62 Flex,etc.).Gather tools:anti-static wristband,precision screwdriver set(Phillips#00/#0),and ESD-safe tweezers.Ensure the control enclosure is powered off and discharged to prevent electrostatic damage.Inspect the PCB module for physical defects(e.g.,bent pins,cracked traces)before installation.
Installation steps:1.Use the Marposs 8100001320 mounting kit to secure the PCB module to the enclosure’s internal standoffs(torque screws to 0.2 N·m to avoid PCB damage).2.Connect analog/digital sensors to the module’s terminal blocks—use shielded cables for analog channels,grounding shields at both ends.3.Attach the 16-pin connector cable to the PCB’s HMI port and the E5N 808616JU00 keypad.4.Wire the 24V DC power supply to the module’s power terminals(verify polarity to prevent reverse damage).5.Power on the system and run a diagnostic test:Confirm keypad inputs are recognized,sensor data is processed accurately,and communication with connected devices is stable.
Maintenance recommendations:Conduct quarterly inspections:Visually check the PCB module for corrosion(especially on terminals),loose connections,or component overheating(discolored resistors/capacitors).Use compressed air(low-pressure)to remove dust from the PCB surface—avoid liquid cleaners.Every 12 months,use the Marposs 7508021210 Calibration Generator to verify signal conversion accuracy;replace the module if deviations exceed±0.02%full scale.In case of system failures,first check power supply voltage and cable connections before troubleshooting the PCB module—always handle with ESD protection.
Product Guarantee
Marposs 6830171003 PCB Module is backed by Marposs’s 12-month manufacturer’s warranty against material and workmanship defects.Each module undergoes rigorous testing:50,000-hour MTBF validation,temperature cycling(-15°C to+70°C),ESD protection trials,and signal accuracy verification.Our global technical support team provides 24/7 assistance for installation,diagnostic testing,and compatibility verification—with access to factory-calibrated replacement parts.Extended warranty options(up to 3 years)and expedited delivery services minimize downtime for critical measurement systems.As a genuine Marposs component,it ensures seamless integration with your metrology ecosystem—backed by 70+years of precision engineering expertise.
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