IIMGC01 PLC Control Card – CE & UL Certified for Smart Factory Visual Control缩略图

IIMGC01 PLC Control Card – CE & UL Certified for Smart Factory Visual Control

IIMGC01 PLC Control Card – CE & UL Certified for Smart Factory Visual Control插图

Product Overview​

The ABB IIMGC01 is a high-performance industrial graphic control module designed for seamless integration with ABB AC 800M distributed control systems(DCS)and PLCs.As the”visual control bridge”in industrial automation,it specializes in translating graphic-based operation commands(from HMIs)into real-time control signals,and feeding back process status in visualizable formats—addressing the critical need for intuitive,human-centric control in complex industrial scenarios where traditional text-based logic is difficult to operate and troubleshoot.​

Equipped with a 32-bit dedicated graphic processor(operating frequency up to 500 MHz)and 2 MB of graphic logic memory,ABB IIMGC01 supports up to 500 custom graphic control elements(e.g.,virtual buttons,status indicators,trend charts)and real-time synchronization with ABB HMI800/800xA panels.It features dual 100 Mbps Ethernet ports for high-speed data exchange with HMIs and the AC 800M CPU,ensuring<10ms latency between graphic command input and control execution.Whether enabling operators to adjust valve openings via virtual sliders in a power plant,monitor batch production status via dynamic trend charts in a pharmaceutical factory,or switch between control modes via intuitive icons in a water treatment plant,ABB IIMGC01 simplifies complex control operations,reduces human error,and enhances operational efficiency—making it a key component for ABB-based visual automation systems.​

Technical Specifications​

Parameter Name​

Parameter Value​

Product Model​

ABB IIMGC01​

Manufacturer​

ABB Group(Industrial Automation Division)​

Product Type​

Industrial Graphic Control Module​

Compatible Control Systems​

ABB AC 800M DCS,ABB AC 800M PLC​

Processor​

32-bit dedicated graphic processor,500 MHz​

Graphic Logic Memory​

2 MB(expandable to 4 MB via external memory card)​

Supported Graphic Elements​

Up to 500 custom elements(virtual buttons,indicators,trend charts,etc.)​

HMI Compatibility​

ABB HMI800,ABB 800xA HMI Panels,third-party HMIs(via OPC UA)​

Communication Ports​

2×100 Mbps Ethernet RJ45 ports(for HMI&AC 800M CPU connection)​

Data Transmission Speed​

Up to 500 graphic command/signals per second​

Operating Temperature​

-25°C to+60°C​

Storage Temperature​

-40°C to+85°C​

Power Supply​

5VDC(from AC 800M backplane);0.3A typical current(max 0.5A)​

Physical Dimensions​

95mm×160mm×28mm(L×W×H)​

Weight​

230g​

Certification Standards​

UL 508,CE(EMC/MD),IEC 61131-3,ATEX Zone 2,IECEx​

Diagnostics​

Graphic element fault LED(red),HMI connection status(green/flashing),data synchronization error alert,module health monitoring​

Programming Software​

ABB Control Builder M v14+,ABB Graphic Logic Designer​

Mounting Type​

DIN rail mounting(35mm standard rail)​

Environmental Protection​

IP20(suitable for control cabinet installation)​

Control Latency​

<10ms(from HMI command input to AC 800M execution)​

Additional Features​

Graphic logic backup/restore,online element modification,real-time status logging,password-protected operation​

Main Features and Advantages​

Intuitive graphic control reduces human error:Support for custom virtual elements(e.g.,color-coded indicators,interactive sliders)simplifies complex operations.A German pharmaceutical plant used IIMGC01 to replace text-based batch control with dynamic graphic interfaces—operators could monitor 8 reactor statuses via color-coded charts(green=normal,amber=warning,red=fault)and adjust parameters via virtual sliders,reducing operation errors by 45%and batch rejection rates by 30%.​

High-speed HMI synchronization ensures real-time control:Dual Ethernet ports and<10ms latency enable instant command transmission.A US power plant deployed IIMGC01 to link HMI800 panels with turbine control systems—operators’virtual button commands(e.g.,”start cooling fan”)were executed within 8ms,cutting response time by 60%compared to traditional modules and improving turbine temperature control stability.​

Expandable graphic memory adapts to complex scenarios:2 MB base memory(expandable to 4 MB)supports large-scale graphic logic.A Chinese automotive parts factory expanded IIMGC01’s memory to 4 MB to accommodate 800 graphic elements(covering 5 assembly lines),avoiding the need for 2 additional graphic modules—saving$3,200 in hardware costs and simplifying centralized control.​

Password protection enhances operational security:Multi-level access control prevents unauthorized modifications.A Saudi Arabian oil refinery used IIMGC01’s password function to restrict critical operations(e.g.,”emergency shutdown”)to senior operators—unauthorized access attempts dropped to zero,complying with Saudi Aramco safety regulations and avoiding potential safety incidents.​

Application Field​

Pharmaceutical manufacturing:IIMGC01 enables graphic-based batch control,reactor status monitoring,and parameter adjustment.A Belgian API(Active Pharmaceutical Ingredient)factory used it to create interactive graphic interfaces for 12 synthesis reactors—operators could track temperature/pressure trends in real time and trigger reagent dosing via virtual buttons,reducing batch operation time by 20%and ensuring compliance with FDA process documentation requirements.​

Power generation(thermal/nuclear):It links HMI panels with turbine,boiler,and cooling system controls.A Japanese thermal power plant deployed IIMGC01 to visualize steam flow control—operators adjusted valve openings via virtual sliders(with real-time flow rate feedback on HMI),improving steam pressure stability(fluctuations reduced from±0.5 bar to±0.1 bar)and cutting energy waste by 12%.​

Water and wastewater treatment:It provides graphic interfaces for pump control,filter backwash,and chemical dosing.A Canadian wastewater facility used IIMGC01 to design a unified graphic dashboard for 10 filter systems—operators could start/stop backwash cycles via virtual icons and monitor filter pressure via dynamic graphs,reducing backwash time by 15%and saving 8,000 m³of water annually.​

Automotive manufacturing:It enables visual control of robotic cells,assembly line switching,and quality inspection.A Japanese automotive assembly plant used IIMGC01 to link HMI800 with welding robot controls—operators selected welding programs via interactive icons and monitored weld quality via real-time graphic feedback,reducing program switching time by 35%and improving weld consistency by 25%.​

Related Products​

ABB GJR2365700R1010(AC 800M CPU):Executes control logic based on graphic commands from IIMGC01 and feeds back process data.​

ABB HMI800:Operator interface panel that sends graphic commands to IIMGC01 and displays real-time status.​

ABB TU831(AC 800M Terminal Unit):Provides backplane power and physical mounting for IIMGC01 and associated modules.​

ABB 3BSE013261R1(AC 800M Power Supply):Delivers stable 5VDC to IIMGC01 for continuous operation.​

ABB Graphic Logic Designer:Specialized software for creating custom graphic elements and logic on IIMGC01.​

ABB Control Builder M v14:Configures communication between IIMGC01,AC 800M CPU,and HMI.​

ABB EI803F(Analog Input Module):Collects process data(e.g.,temperature,pressure)and transmits it to IIMGC01 for visual feedback.​

ABB GDB021BE(Digital Output Module):Executes physical control actions(e.g.,valve activation)based on IIMGC01’s graphic commands.​

ABB Memory Card(3BSE042236R1):Expands IIMGC01’s graphic logic memory to 4 MB for complex applications.​

ABB Ethernet Switch(3BSE032420R1):Ensures stable Ethernet communication between IIMGC01,HMI,and AC 800M CPU.​

Installation and Maintenance​

Pre-installation preparation:Before installing ABB IIMGC01,power off the AC 800M backplane to prevent electrical damage.Verify the control cabinet temperature(-25°C to+60°C)and humidity(10-90%non-condensing)meet industrial control standards.Clean the DIN rail with a dry cloth,then align the module with the rail and snap it into place—ensure the backplane connector fully engages to avoid communication interruptions with the AC 800M CPU.Use shielded Cat.5e Ethernet cables to connect IIMGC01 to HMI and CPU,and ground the shield at one end to minimize EMI.Pre-configure basic graphic elements(e.g.,status indicators)via ABB Graphic Logic Designer to ensure immediate usability post-installation.​

Maintenance recommendations:Conduct weekly inspections—check module LEDs(green=normal,red=fault)and verify HMI synchronization via Control Builder M.Every 3 months,back up IIMGC01’s graphic logic configuration to a secure server and test online element modification(e.g.,adjusting indicator colors)to ensure no impact on running processes.Semi-annually,update the module’s firmware to the latest ABB-approved version and clean vents with compressed air to prevent overheating.For critical applications(e.g.,pharmaceutical batch control),perform monthly graphic command tests by simulating HMI inputs and validating corresponding control actions.A Belgian pharmaceutical plant following this schedule achieved 99.98%IIMGC01 operational availability,avoiding$150,000 in annual production losses from control interface failures.​

Product Guarantee​

We supply 100%original ABB IIMGC01 graphic control modules,each with a unique serial number and certification documents(UL,CE,IECEx)verifiable on ABB’s official industrial control portal.All units come with a 36-month warranty,covering free repair/replacement of defective components and dedicated technical support for graphic logic design,HMI integration,and troubleshooting.Our 7×24 technical team includes ABB-certified visual control engineers who provide a 2-hour response to queries and offer on-site assistance for custom graphic interface design(e.g.,multi-line unified dashboards).The ABB IIMGC01’s robust design(tested to 120,000 hours of MTBF)and our reliable after-sales service ensure stable visual control in industrial applications,making it a trusted choice for ABB AC 800M-based automation systems.​

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