
Product Overview
TheABB 83SR04C-E GJR2390200R1411represents a sophisticated electronic soft starter designed for controlling three-phase AC motors in demanding industrial applications.This advanced motor control device combines smooth acceleration control with comprehensive motor protection features,making it an ideal solution for applications requiring controlled starting and stopping of motors while minimizing mechanical stress and power system disturbances.TheABB 83SR04C-E GJR2390200R1411utilizes advanced power electronics and microprocessor control to provide precise torque management during motor starting,resulting in reduced mechanical shocks to driven equipment and decreased electrical stress on the motor windings.This soft starter is particularly valuable in applications where direct-on-line starting would cause excessive current draw or where mechanical systems require gentle acceleration to prevent damage.
Engineered with industrial reliability in mind,theABB 83SR04C-E GJR2390200R1411features a robust design that ensures stable operation in challenging industrial environments.The unit incorporates comprehensive protection functions including overload protection,phase imbalance detection,and thermal motor protection,safeguarding both the motor and the starter itself from abnormal operating conditions.TheABB 83SR04C-E GJR2390200R1411offers flexible configuration options through intuitive interface controls,allowing customization of starting parameters to match specific application requirements.With its compact design and comprehensive monitoring capabilities,this soft starter provides an effective solution for controlling pumps,fans,compressors,conveyors,and various other motor-driven equipment across multiple industries.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB 83SR04C-E GJR2390200R1411
Manufacturer
ABB
Product Type
Electronic Soft Starter
Rated Current
40A
Rated Voltage
220V-575V AC
Power Rating
18.5kW-22kW(400V)
Motor Power Range
Up to 22kW(30HP)
Number of Phases
3-Phase
Control Method
Voltage ramp control
Starting Current
Adjustable 150%-500%of motor FLA
Starting Time
Adjustable 1-60 seconds
Protection Class
IP20
Cooling Method
Natural convection
Operating Temperature
-30°C to+60°C
Storage Temperature
-40°C to+85°C
Control Voltage
100-250V AC/DC
Communication
Optional fieldbus protocols
Enclosure
Open chassis design
Mounting
DIN rail or panel mounting
Standards
IEC 60947-4-2,UL 508
Main Features and Advantages
Advanced Starting Control:TheABB 83SR04C-E GJR2390200R1411provides precise motor acceleration control through voltage ramp technology that gradually increases voltage to the motor during startup.This controlled starting characteristic significantly reduces starting current compared to direct-on-line starting,typically limiting inrush current to 150-500%of full load current rather than the 600-800%typical of DOL starters.The adjustable starting time from 1 to 60 seconds allows fine-tuning for specific applications,while the built-in kickstart function provides an initial torque boost for overcoming static friction in high-breakaway torque applications.These features make theABB 83SR04C-E GJR2390200R1411particularly effective for applications requiring smooth starting of centrifugal pumps,fans,and conveyor systems.
Comprehensive Motor Protection:Beyond starting control,theABB 83SR04C-E GJR2390200R1411incorporates extensive motor protection features that enhance system reliability and prevent equipment damage.The integrated thermal overload protection continuously monitors motor current and provides Class 10 overload protection according to IEC 60947-4-2 standards.Additional protection includes phase imbalance detection that safeguards against voltage asymmetries,undercurrent protection for detecting no-load conditions,and jam protection for detecting mechanical blockages.TheABB 83SR04C-E GJR2390200R1411also features electronic motor thermistor input(PTC)for direct temperature monitoring,providing comprehensive motor protection that extends equipment life and reduces maintenance requirements.
User-Friendly Operation and Diagnostics:TheABB 83SR04C-E GJR2390200R1411is designed for straightforward operation with intuitive controls and comprehensive diagnostic capabilities.The unit features LED indicators that display operational status and fault conditions,facilitating quick troubleshooting and reducing downtime.The built-in potentiometers allow easy adjustment of starting parameters without requiring additional programming tools.For advanced applications,theABB 83SR04C-E GJR2390200R1411supports optional communication modules that enable integration with automation systems using protocols such as Profibus DP,DeviceNet,or Modbus RTU.These features combine to provide a user-friendly solution that simplifies commissioning,operation,and maintenance while offering flexibility for various application requirements.
Application Field
Pump Control Applications:In water treatment plants,irrigation systems,and industrial pumping applications,theABB 83SR04C-E GJR2390200R1411provides controlled starting that prevents water hammer effects in piping systems.The soft starter’s gradual acceleration eliminates pressure surges that can damage pipes,valves,and fittings,while the reduced starting current minimizes voltage dips in the electrical distribution system.The pump control functionality of theABB 83SR04C-E GJR2390200R1411makes it particularly valuable in applications where multiple pumps operate in parallel or where pumping systems experience frequent start-stop cycles.
Fan and Blower Control:For HVAC systems,industrial ventilation,and combustion air supply applications,theABB 83SR04C-E GJR2390200R1411offers smooth acceleration that prevents belt slippage and reduces mechanical stress on fan bearings and drive components.The soft starter’s torque control ensures gentle engagement of fan systems,which is especially important for large inertia fans that require extended acceleration times.In variable air volume systems,theABB 83SR04C-E GJR2390200R1411can be coordinated with damper controls to optimize system performance while reducing energy consumption.
Conveyor and Material Handling:In conveyor systems,escalators,and automated material handling equipment,theABB 83SR04C-E GJR2390200R1411provides controlled starting that prevents material spillage and reduces wear on mechanical components.The adjustable acceleration characteristics allow customization based on load conditions,while the soft stop function enables controlled deceleration that prevents load shifting.TheABB 83SR04C-E GJR2390200R1411is particularly beneficial in conveyor systems with fragile products or where multiple conveyors require sequential starting with controlled timing intervals.
Related Products
ABB 83SR04C-E GJR2390200R1401:Lower current rating version
ABB 83SR04C-E GJR2390200R1421:Higher current rating version
ABB 83SR06C-E:Higher capacity soft starter
ABB 83SR03C-E:Lower capacity soft starter
ABB PSR:Compact soft starter series
ABB PST:Standard soft starter series
ABB PSE:Advanced soft starter series
ABB MS116:Motor starter combination
Installation and Maintenance
Pre-installation preparation:Before installing theABB 83SR04C-E GJR2390200R1411,verify that the electrical supply characteristics match the soft starter’s voltage rating and ensure proper short-circuit protection is provided.Check the motor nameplate data to confirm compatibility with the soft starter’s current rating and configure the current setting accordingly.Ensure adequate clearance around the unit for proper ventilation and verify that the mounting surface provides sufficient support.Review the installation diagrams to properly connect power cables,control wiring,and any optional accessories such as bypass contactors or communication modules.
Maintenance recommendations:Regular maintenance of theABB 83SR04C-E GJR2390200R1411should include periodic inspection of electrical connections for tightness and signs of overheating.Keep the unit clean and free from dust accumulation that could impair heat dissipation.Monitor the soft starter’s thermal performance during operation and ensure adequate ventilation is maintained.Periodically verify the starting parameters remain appropriately set for the application and check for any fault history stored in the unit’s memory.Follow ABB’s recommended maintenance schedule for comprehensive inspection and testing to ensure continued reliable operation.
Product Guarantee
We guarantee that everyABB 83SR04C-E GJR2390200R1411soft starter meets original manufacturer specifications and undergoes comprehensive testing before shipment.Each unit is backed by our technical support team with extensive experience in motor control applications and ABB products.Our commitment includes accurate configuration guidance,complete documentation packages,and replacement assurance for any units that do not perform to specification.With specialized expertise in industrial motor control systems,we provide practical guidance for implementing theABB 83SR04C-E GJR2390200R1411in your specific application,ensuring optimal performance and reliability for your motor control requirements.
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