Description
The EBERLE BC72-ASC11is a high-precision temperature controller manufactured by Eberle,designed for industrial heating and process control applications.This advanced controller combines accurate temperature regulation with user-friendly operation,making it suitable for various thermal management systems.The EBERLE BC72-ASC11features sophisticated PID control algorithms and multiple input/output options,ensuring precise temperature maintenance in demanding industrial environments.
Application Scenarios
In a plastic injection molding facility in Germany,the EBERLE BC72-ASC11controllers maintain precise barrel temperatures within±0.5°C,ensuring consistent product quality and reducing material waste.The controllers’fast response to thermal fluctuations prevents overheating during production cycles,extending heater life by 30%.During a recent production run,the EBERLE BC72-ASC11’s adaptive control algorithm compensated for a faulty heater element,maintaining temperature stability and preventing production downtime.
At a food processing plant in Switzerland,multiple EBERLE BC72-ASC11units control heating zones in industrial ovens,ensuring uniform baking temperatures across conveyor systems.The controllers’communication capabilities allow integration with the plant’s SCADA system,enabling real-time monitoring and historical data logging.The EBERLE BC72-ASC11units have operated continuously for over 60,000 hours in high-temperature environments,demonstrating exceptional reliability in three-shift production.
Parameter
Main Parameters
Value/Description
Product Model
EBERLE BC72-ASC11
Manufacturer
Eberle
Product Type
Temperature Controller
Input Types
Thermocouple Types J,K,T,S,R,N;RTD PT100
Control Output
Relay,SSR Drive,0-10V,4-20mA
Control Accuracy
±0.3%of span±1 digit
Display Resolution
0.1°C(0.1°F)
Sampling Cycle
0.5 seconds
Power Supply
100-240V AC,50/60Hz
Operating Temperature
0°C to+55°C
Storage Temperature
-20°C to+70°C
Panel Cutout
45×45mm(DIN 43700)
Protection Rating
IP40(front panel)
Communication
Optional RS485 interface
PID Control
Adaptive tuning capability
Alarm Outputs
2 programmable alarms
Certifications
CE,UL,cULus
Technical Principles and Innovative Values
Advanced Control Algorithm:The EBERLE BC72-ASC11utilizes sophisticated PID control with adaptive tuning capability that automatically optimizes control parameters based on process characteristics.The controller’s fuzzy logic algorithm prevents overshoot during startup and maintains stability during setpoint changes.Advanced heat/cool control modes enable precise temperature regulation in both heating and cooling applications,while the dual alarm outputs provide early warning of process deviations.
High Precision Measurement:Featuring 16-bit analog-to-digital conversion,the EBERLE BC72-ASC11achieves measurement accuracy of±0.3%of span.The controller supports multiple sensor types including thermocouples and RTDs,with automatic cold junction compensation ensuring accurate readings across the entire operating range.The high-resolution display shows both process value and setpoint simultaneously,while the bright LED indicators provide clear status information.
Robust Industrial Design:Engineered for industrial environments,the EBERLE BC72-ASC11features a durable housing that withstands vibration and electrical noise.The controller’s wide power supply range(100-240V AC)accommodates various installation requirements,while the optional communication interface enables integration with building management systems.The snap-in mounting design simplifies installation and maintenance.
Application Cases and Industry Value
Case Study:Plastic Extrusion Line
A plastic packaging manufacturer installed EBERLE BC72-ASC11controllers on extrusion lines producing thin-film packaging.The controllers’precise temperature regulation reduced material variation by 40%,improving product consistency.The adaptive PID tuning compensated for varying ambient conditions,maintaining±1°C control accuracy throughout seasonal changes.The implementation resulted in annual savings of€85,000 through reduced scrap rates and energy efficiency.
Case Study:Industrial Heat Treatment
In an automotive component manufacturing facility,EBERLE BC72-ASC11controllers manage heat treatment ovens for metal parts.The controllers’program functionality enables complex temperature profiles with multiple ramps and soaks,ensuring precise heat treatment cycles.The data logging capability provides complete process documentation for quality assurance,reducing rejection rates by 25%and improving traceability.
Related Product Combination Solutions
EBERLE BC70-Basic temperature controller series
EBERLE PCD-Programmable controller series
EBERLE SR72-Solid state relays
EBERLE TSA-Temperature sensors
EBERLE PSR-Power controllers
EBERLE SED-Communication interfaces
EBERLE RIF-Rack installation systems
Installation,Maintenance,and Full-Cycle Support
Installation and Commissioning:The EBERLE BC72-ASC11features snap-in mounting for standard 45×45mm panel cutouts.Ensure adequate clearance for wiring and heat dissipation.Use appropriate gauge wiring for power connections and shielded cables for sensor inputs.During commissioning,utilize the autotune function for optimal PID parameters and configure alarm setpoints based on process requirements.
Maintenance and Support:Regular maintenance includes verification of sensor calibration and inspection of power connections.The controller’s self-diagnostic functions monitor system health and provide early warning of potential issues.Firmware updates can be performed via the communication interface.Our technical support team provides comprehensive assistance with configuration,troubleshooting,and performance optimization.
Contact us today to discuss how the EBERLE BC72-ASC11can enhance your temperature control applications.Our control specialists can provide application engineering support to ensure optimal performance for your specific requirements.
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