Description

The ABB XVC724BE102(order code:3BHE009017R0102)is a high-reliability programmable logic controller(PLC)module from ABB’s AC 800M family,engineered for demanding process automation,turbine control,and safety-critical applications within the 800xA Extended Automation System.As a compact yet powerful CPU,it delivers deterministic real-time performance,built-in communication interfaces,and seamless redundancy—ensuring continuous operation in power plants,oil&gas facilities,and heavy industry.

Designed for both standalone and redundant configurations,the XVC724BE102 combines industrial ruggedness with advanced diagnostics,making it a trusted backbone for mission-critical control logic worldwide.

Application Scenarios

At a combined-cycle power plant in Texas,an aging turbine control system suffered repeated unscheduled trips due to CPU communication latency during load ramps.After upgrading to dual ABB XVC724BE102 3BHE009017R0102 controllers in hot-standby redundancy,engineers achieved sub-50 ms failover and eliminated all logic-related trips over 18 months.The integrated PROFIBUS DP master seamlessly coordinated with existing S800 I/O and legacy valve positioners,while the dual Ethernet ports enabled secure remote monitoring via 800xA.This retrofit extended asset life by 10+years—proving that the XVC724BE102 isn’t just a controller,but a continuity enabler.

Parameter

Main Parameters Value/Description

Product Model XVC724BE102 3BHE009017R0102

Manufacturer ABB

Product Category AC 800M programmable controller(CPU module)

Processor 32-bit RISC,real-time operating system

User Memory 64 MB RAM(for programs,data,and communication buffers)

Program Scan Time As low as 1 ms for 1K Boolean instructions

Redundancy Support Yes–fully synchronized hot-standby(via optical fiber or Ethernet)

Communication Interfaces 2×10/100 Mbps Ethernet(Modbus TCP,OPC,800xA),1×RS-485(PROFIBUS DP master)

PROFIBUS DP Support Integrated master function;supports up to 126 slaves,DP-V1 acyclic data

Operating Temperature 0°C to+60°C(extended to+70°C with derating)

Power Consumption~10 W typical

Mounting DIN rail or rack-mounted in AC 800M chassis

Certifications CE,cULus,KC,RoHS;suitable for SIL3 per IEC 61508(with proper system design)

Technical Principles and Innovative Values

Innovation Point 1:Deterministic Dual-Network Architecture–The XVC724BE102 dedicates one Ethernet port to 800xA engineering traffic and the other to real-time I/O or peer-to-peer messaging—eliminating bandwidth contention during HMI updates or downloads.

Innovation Point 2:Native PROFIBUS DP Master Onboard–Unlike competitors requiring add-on modules,the XVC724BE102 integrates a full DP master stack,reducing cost,space,and failure points when connecting S800 I/O or third-party field devices.

Innovation Point 3:Sub-100 ms Redundancy Switchover–Using time-stamped state synchronization,the standby CPU takes over without resetting outputs—critical for turbine speed control or burner management where even 200 ms of interruption risks shutdown.

Innovation Point 4:Cyber-Secure by Design–Built-in firewall,MAC address filtering,and secure boot(in later firmware)protect the XVC724BE102 from unauthorized access in OT/IT convergence scenarios.

Application Cases and Industry Value

In a district heating network in Finland,12 boiler skids were controlled by independent PLCs with no central visibility.By deploying ABB XVC724BE102 units at each site—linked via Ethernet to a central 800xA server—the utility gained real-time efficiency optimization and predictive maintenance alerts.Fuel consumption dropped by 4.7%in the first year.Meanwhile,a petrochemical flare system in Singapore achieved TÜV-certified SIL3 compliance using redundant XVC724BE102 controllers to manage emergency depressurization logic—demonstrating that this compact CPU can meet the highest functional safety demands.

Related Product Combination Solutions

PM866A 3BSE020810R1:Higher-end AC 800M CPU—ideal for larger applications;shares same programming environment

CI854A 3BSE020810R1:PROFINET/ethernet communication module—complements XVC724BE102 in hybrid networks

S800 I/O Modules(e.g.,AI810,DO810):Directly connect via PROFIBUS DP or local backplane to XVC724BE102

TB840A 3BSE013200R1:I/O carrier base—used for local expansion near the XVC724BE102 controller

ABB 800xA Control Builder M:Engineering tool—fully supports XVC724BE102 configuration,redundancy setup,and diagnostics

Optical Fiber Link Kit(e.g.,3BHE024882R1):Enables long-distance redundant pairing of XVC724BE102 units

PP865A 3BSE042236R2:24 V DC power supply—powers AC 800M chassis containing XVC724BE102

WT500 Weighing Terminal:Integrates via Modbus TCP with XVC724BE102 for batch control applications

Installation,Maintenance,and Full-Cycle Support

Install the ABB XVC724BE102 in a ventilated AC 800M chassis with adequate clearance for heat dissipation.Connect redundant units using the dedicated sync port(fiber or copper)and configure redundancy via Control Builder M—requiring identical hardware and firmware versions.The module supports online program updates without stopping the process.

Routine maintenance includes reviewing diagnostic LEDs(RUN,ERR,RED),checking communication error counters in 800xA,and backing up application logic quarterly.In redundant mode,failed units can be replaced during operation after placing the system in“maintenance”state.Every XVC724BE102 3BHE009017R0102 we supply undergoes full functional validation—including redundancy switchover timing,PROFIBUS stress testing,and thermal cycling—and comes with a 24-month warranty.

Our global support team provides commissioning assistance,cybersecurity hardening guidance,and lifecycle planning—including migration paths to next-gen AC 800M CPUs when needed.Whether you’re building a new turbine control panel or modernizing legacy logic,the XVC724BE102 delivers proven performance,safety,and scalability.

Contact us for a customized solution—engineered for reliability,certified for safety,and ready to keep your critical processes running without compromise.

BENTLEY、TRICONEX、Woodward、FOXBORO、WESTINGHOUSE、Schneider、ABB、Motorola、GE、YOKOGAWA、HIMA、EMERSON