Product Description
Description:
The ABB 3BSE018105R1is a high-density analog output module from ABB’s premier Extended Automation System(AxiaX),commonly known as the 800xA DCS.This module acts as a critical interface,translating digital control signals from the main processor into precise analog commands for field actuators.It is engineered for reliability and accuracy in the most demanding industrial environments,providing essential control signals to valves,drives,and other final control elements.
Application Scenarios:
In a large oil refinery,precise control of flow rates is paramount for both product quality and operational safety.The Distributed Control System(DCS),powered by modules like the ABB 3BSE018105R1,is the backbone of this operation.Imagine a fractionation column where the temperature must be maintained within a strict range.The DCS controller calculates the required opening for a steam control valve.This command is sent to the 3BSE018105R1module,which generates a precise 4-20 mA signal to position the valve actuator.The high channel density of the 3BSE018105R1allows a single module to control multiple loops,reducing cabinet footprint and spare parts inventory,while its robust design ensures minimal downtime in a harsh,vibration-prone environment,directly addressing the pain points of space constraints and maintenance costs.
Parameter:
Main Parameters
Value/Description
Product Model
3BSE018105R1
Manufacturer
ABB
Product Category
Analog Output(AO)Module
Number of Channels
16 channels,individually isolated
Output Signal
4-20 mA(programmable ranges available)
Resolution
16-bit(High precision for accurate control)
Load Capacity
Up to 1050Ω(for 20 mA)
Power Supply
24 VDC(from system baseplate)
Communication
S800 I/O Bus(integrates with ABB 800xA DCS)
Operating Temperature
0°C to 60°C
Safety Certification
cULus Listed,CE,ATEX/IECEx options
Technical Principles and Innovative Values:
The ABB 3BSE018105R1exemplifies innovation in DCS I/O design through several key aspects:
Innovation Point 1:High-Density Channel Design.Unlike older 8-channel modules,the 3BSE018105R1packs 16 fully isolated analog output channels into a single-slot module.This doubles the control capacity per unit of rack space,significantly reducing hardware and wiring costs for large-scale automation projects.
Innovation Point 2:Advanced Signal Integrity.The module incorporates 16-bit Digital-to-Analog Converters(DACs)and sophisticated filtering algorithms.This results in exceptionally stable and accurate output signals,minimizing signal ripple that can cause”hunting”in sensitive control valves and extending equipment life.
Innovation Point 3:Enhanced Diagnostics and Hot-Swappability.A key differentiator is its advanced self-diagnostic capability.It can detect open-circuit loads,short-circuit conditions,and module hardware faults,reporting them directly to the DCS engineering station.Furthermore,it supports true hot-swapping,allowing for maintenance or replacement without shutting down the entire process unit,a critical feature for continuous production industries.
Application Cases and Industry Value:
Case 1:Chemical Processing Plant Expansion.A major chemical producer expanded its polyethylene production line.The project required adding over 200 new control loops within existing cabinet space.By selecting the ABB 3BSE018105R1for its high density,the engineering team avoided costly control room expansions.The precise control improved batch consistency by 5%,and the module’s reliability resulted in a 30%reduction in I/O-related maintenance calls in the first year of operation.
Case 2:Paper Mill Modernization.A paper mill upgraded its legacy Distributed Control System(DCS)to an ABB 800xA system.The 3BSE018105R1modules were deployed to control the critical stock valve arrays for coating consistency.The high resolution of the modules allowed for finer control of coat weight,reducing raw material usage by 3%and significantly improving product quality.
Related Product Combination Solutions:
To build a complete control loop,the ABB 3BSE018105R1works seamlessly with other components in the ABB ecosystem:
ABB 3BSE008514R1(S800 I/O Baseplate):The physical carrier that provides power and communication to the module.
ABB 3BSE011181R1(PM783 Controller):The powerful controller that executes the control logic and sends command signals to the 3BSE018105R1.
ABB 3BSE018105R1(Analog Input Module):The companion module for reading process variables from field transmitters.
ABB 3BSE003127R1(Digital Output Module):For controlling on/off valves and motors in the same system.
ABB 3BSE006096R1(CI854 Communication Interface):Enables connectivity to Profibus DP networks,integrating third-party devices.
ABB 1TNE968898R1101(Fuse Unit):Provides essential overcurrent protection for the module and its field circuits.
Installation,Maintenance,and Full-Cycle Support:
The ABB 3BSE018105R1is designed for straightforward integration.Installation involves powering down the rack(unless using a redundant system),sliding the module into the designated baseplate until it locks,and securing the front connector.The modular design and keying prevent incorrect insertion.Configuration is performed within the ABB Control Builder software,where the module is automatically recognized,and channels are easily assigned to the relevant control loops.
Routine maintenance is minimal due to the module’s high reliability.The most common task is verifying output signals during scheduled calibration cycles.If a fault is indicated by the module’s LED or system diagnostics,the hot-swap capability allows a technician to replace the unit in minutes without process interruption.We recommend keeping a tested spare module on hand to minimize downtime.Our company provides a 12-month warranty on all modules,which are sourced from certified channels and undergo rigorous testing prior to shipment.Our technical support team is available to assist with configuration files and integration queries.
Contact us today for a customized solution and to ensure the reliability of your control system with genuine ABB components.
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