Description

The ABB 3BSC980004R1014 is a compact,plug-on analog I/O pack sold under the functional name DAPC100,designed to extend the built-in capabilities of select ABB AC 800M controllers(e.g.,PM564,PM573).Unlike traditional distributed I/O modules requiring remote racks,the ABB 3BSC980004R1014 mounts directly onto the CPU’s side connector,delivering immediate analog connectivity in space-constrained or cost-sensitive applications.This integrated solution combines 4 analog inputs and 4 analog outputs in a single,maintenance-friendly unit—ideal for machine builders,small process skids,and panel-based control systems.

Application Scenarios

At a European packaging machinery OEM,engineers needed to add precise temperature and pressure control to a new line of thermoforming machines without increasing cabinet size.By installing the ABB 3BSC980004R1014 DAPC100 directly onto the PM573 CPU,they eliminated the need for an external S800 I/O station—saving 30%panel space and reducing wiring labor by half.The ABB 3BSC980004R1014 enabled real-time adjustment of heater bands(via 4–20mA AO)and melt pressure monitoring(via±10V AI),all within a footprint smaller than a smartphone.This integration exemplifies how the ABB 3BSC980004R1014 turns compact controllers into full-featured process units without compromising performance.

Parameter

Main Parameters Value/Description

Product Model ABB 3BSC980004R1014

Manufacturer ABB

Product Category Plug-on Analog I/O Pack(CPU-Integrated)

Functional Name DAPC100

Compatible CPUs PM564,PM572,PM573,PM582(AC 800M Compact Series)

Analog Inputs 4 channels,software-configurable:±10 V or 0–20 mA/4–20 mA

Analog Outputs 4 channels,software-configurable:±10 V or 0–20 mA/4–20 mA

Input Resolution 16-bit(±10 V),14-bit(current ranges)

Output Resolution 14-bit

Accuracy±0.1%of full scale(voltage),±0.2%(current)

Isolation Basic insulation between field and logic(no channel-to-channel isolation)

Mounting Method Direct plug-on to CPU side connector(no DIN rail or base required)

Technical Principles and Innovative Values

Innovation Point 1:The ABB 3BSC980004R1014 eliminates the need for external I/O stations by leveraging the CPU’s native expansion bus—reducing system complexity,cost,and failure points.Unlike modular I/O that requires network configuration,this pack appears as local memory-mapped I/O in Control Builder M.

Innovation Point 2:Dual-mode signal support per channel allows flexible adaptation to sensors(e.g.,PT100 via transmitter→4–20mA)and actuators(e.g.,servo drives←±10V)without hardware changes.Engineers can reconfigure signal types during commissioning via software.

Innovation Point 3:Ultra-compact form factor(just 35 mm wide)enables deployment in tight enclosures—common in OEM machinery,HVAC panels,or retrofits where rack space is unavailable.The ABB 3BSC980004R1014 delivers true DCS-grade analog performance in a PLC-like footprint.

Innovation Point 4:Zero configuration overhead—once mounted,Control Builder M auto-detects the DAPC100 and assigns default tags.No IP addresses,node numbers,or network diagnostics are needed,accelerating startup.

Application Cases and Industry Value

In a U.S.water pump skid manufacturer,each unit previously required a separate analog I/O module and terminal block,adding$420 in hardware and 45 minutes of assembly time.After switching to the ABB 3BSC980004R1014 DAPC100 on the PM573,the company reduced BOM cost by 35%and cut panel build time by 60%.Field technicians praised the simplified troubleshooting—since all analog signals reside on the CPU,there are no remote communication faults to diagnose.Similarly,a German extrusion line builder used the ABB 3BSC980004R1014 to monitor barrel temperatures and control melt pumps in a single controller,achieving CE compliance with minimal wiring clutter.In both cases,the product’s blend of integration,flexibility,and reliability elevated compact automation to industrial-grade standards.

Related Product Combination Solutions

ABB PM573 3BSE013240R1:Compact AC 800M CPU with built-in Ethernet and side expansion for ABB 3BSC980004R1014.

ABB DDCS100 3BSC980003R1014:Digital I/O counterpart(8DI/8DO)for mixed-signal applications.

ABB TB511 3BSE013255R1:Terminal block adapter for clean field wiring to the DAPC100’s screw terminals.

ABB 3BSE013200R1(PM564):Entry-level CPU ideal for cost-driven projects using ABB 3BSC980004R1014.

ABB Control Builder M:Engineering tool that auto-maps DAPC100 channels for drag-and-drop programming.

ABB GJR5253000R0100:For larger systems needing higher-density or isolated analog outputs beyond the DAPC100’s capacity.

ABB 3BSE008508R1(DI810):When digital input scalability is required alongside compact analog I/O.

ABB TK511 3BSE013250R1:Mounting kit for securing PM5xx+DAPC100 assemblies in harsh environments.

Installation,Maintenance,and Full-Cycle Support

Installing the ABB 3BSC980004R1014 is straightforward:power off the CPU,align the pack with the side connector,and press firmly until latched.Wiring connects directly to onboard screw terminals—no base unit or backplane is needed.In Control Builder M,simply enable the I/O pack in the hardware tree;channels appear as%AI0.0–%AI0.3 and%AQ0.0–%AQ0.3.For current loop outputs,ensure external 24VDC is supplied per channel if driving passive devices.

Maintenance is minimal due to solid-state design and lack of moving parts.Should replacement be necessary,the entire pack can be swapped in under two minutes—no recalibration or reconfiguration required,as parameters are stored in the CPU.We recommend periodic inspection of terminal torque(0.5 Nm)and verification of signal integrity during plant shutdowns.

Every ABB 3BSC980004R1014 undergoes factory-level calibration and functional validation across all signal ranges.We provide a 12-month warranty,firmware compatibility assurance,and technical support for integration into new or existing AC 800M architectures.With global inventory,we ensure rapid delivery for both prototyping and volume production.

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