Description

The ABB CI871AK01 3BSE092693R1 is a high-performance PROFINET IO controller module designed for the ABB AC 800M programmable automation controller within the System 800xA architecture.As a dedicated industrial communication interface,it enables real-time integration of PROFINET-enabled field devices—such as drives,I/O stations,valves,and sensors—into large-scale process and factory automation systems.With deterministic data exchange,built-in Ethernet switching,and seamless interoperability within ABB’s unified engineering environment,the ABB CI871AK01 3BSE092693R1 delivers speed,reliability,and future-ready connectivity for modern industrial networks.

Application Scenarios

At a major European ethylene cracker plant undergoing digital transformation,legacy PROFIBUS networks struggled with bandwidth limitations and lacked support for new high-speed servo drives.The engineering team replaced aging communication modules with the ABB CI871AK01 3BSE092693R1,connecting over 200 PROFINET devices—including ABB ACS880 drives,remote I/O racks,and smart positioners—directly to the AC 800M controller.The result?Cycle times reduced by 35%,engineering effort cut in half thanks to automatic device discovery in System 800xA,and full diagnostics visibility down to the device level.The ABB CI871AK01 3BSE092693R1 became the backbone of a unified,high-speed control layer that eliminated protocol gateways and simplified lifecycle management across the entire production line.

Parameter

Main Parameters Value/Description

Product Model ABB CI871AK01 3BSE092693R1

Manufacturer ABB Ltd.

Product Category PROFINET IO Controller/Communication Module

Compatible System ABB AC 800M(part of System 800xA)

Communication Protocol PROFINET IO(Conformance Class A/B),optional IRT(Isochronous Real-Time)

Network Interfaces 2×RJ45 10/100 Mbps Ethernet ports with integrated switch

Supported Devices Up to 64 PROFINET IO devices per module

Update Time As low as 1 ms(depending on configuration and IRT usage)

Redundancy Support Hot-swap capable;supports controller redundancy in AC 800M High Availability setups

Installation DIN-rail mount in AC 800M rail chassis(S800 I/O or controller rack)

Operating Temperature 0°C to+60°C

Certifications CE,UL,cUL,ATEX(for hazardous areas when installed in certified enclosures),PROFINET Conformance Tested

Technical Principles and Innovative Values

Innovation Point 1:Native PROFINET Integration in System 800xA–Unlike third-party gateways,the ABB CI871AK01 3BSE092693R1 is fully embedded in ABB’s engineering workflow.Device GSDML files are auto-imported into Control Builder M,enabling drag-and-drop configuration and eliminating manual mapping errors.

Innovation Point 2:Integrated Dual-Port Switch with Media Redundancy–The built-in Ethernet switch supports linear or ring topologies using MRP(Media Redundancy Protocol),achieving<200 ms network recovery—critical for continuous processes in oil&gas or power generation.

Innovation Point 3:Deterministic IRT for Motion&Synchronization–With optional IRT license,the ABB CI871AK01 3BSE092693R1 synchronizes motion axes and high-speed I/O with microsecond precision,ideal for packaging lines or turbine control.

Innovation Point 4:Comprehensive Diagnostics&Asset Visibility–Every connected PROFINET device appears in System 800xA’s asset structure with live status,alarms,and parameter access—enabling predictive maintenance and reducing mean time to repair(MTTR).

Application Cases and Industry Value

In a Scandinavian pulp&paper mill modernizing its paper machine drive system,the ABB CI871AK01 3BSE092693R1 replaced a complex mix of fieldbus couplers and protocol converters.It directly linked 48 ABB ACS880 multidrives via PROFINET IRT,ensuring perfect speed and tension synchronization across 300+meters of web.The mill reported zero web breaks during commissioning—a first in their history—attributed to the sub-millisecond jitter control enabled by IRT.Maintenance staff now use System 800xA to monitor drive health remotely,reducing unplanned downtime by 50%.The ABB CI871AK01 3BSE092693R1 proved not just a communication module,but a strategic enabler of quality,efficiency,and operational excellence.

Related Product Combination Solutions

ABB AC 800M PM864/PM866:Primary controllers that host the ABB CI871AK01 3BSE092693R1 in redundant or standalone configurations.

ABB CI872AK01:Dual-channel variant supporting both PROFINET and EtherNet/IP for multi-vendor environments.

ABB S800 I/O Modules:Remote I/O stations(e.g.,DI810,AI810)that can be daisy-chained via PROFINET using the CI871AK01 as master.

ABB System 800xA:The overarching automation platform where the CI871AK01 delivers full asset integration and HMI/SCADA visibility.

ABB Control Builder M:Engineering tool for configuring PROFINET topology,device parameters,and IRT cycles.

ABB TB820V1:Termination unit for AC 800M rail,required for stable backplane communication with CI871AK01.

PROFINET Devices(e.g.,Siemens ET 200SP,Bosch Rexroth I/O):Third-party field devices seamlessly integrated via standardized GSDML.

ABB CI854A:Legacy PROFIBUS DP module—often replaced by CI871AK01 during network upgrades to PROFINET.

Installation,Maintenance,and Full-Cycle Support

Installing the ABB CI871AK01 3BSE092693R1 is straightforward:slide it into any available slot on an AC 800M rail,secure with the latch,and connect PROFINET cables to the dual RJ45 ports.No external power or configuration jumpers are needed—the module draws power from the backplane and auto-configures its IP address via DHCP or static assignment in Control Builder M.For high-availability systems,it supports hot insertion in redundant AC 800M setups,ensuring zero disruption during replacement.

Maintenance is simplified through deep integration with System 800xA:LED status indicators provide local health feedback,while remote diagnostics include port statistics,device connection logs,and PROFINET conformance alerts.Firmware updates are managed centrally via the engineering station,and ABB’s long-term support policy ensures compatibility with future System 800xA releases.As an authorized ABB partner,we supply only factory-new ABB CI871AK01 3BSE092693R1 units,each validated for:

Backplane communication integrity

PROFINET I/O scan stability under load

Redundancy failover timing(<100 ms)

Compatibility with latest Control Builder M versions

Every unit includes a 12-month warranty and access to our automation specialists for configuration support,migration planning,or troubleshooting.

Contact us for a customized solution—whether you’re upgrading from PROFIBUS,integrating third-party devices,or building a new high-performance automation system,the ABB CI871AK01 3BSE092693R1 delivers the speed,intelligence,and reliability your operation requires.

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