ABB 1MRK000167-GCR00​ (1MRK000005-258): Industrial Control Circuit Board for DCS & Protection Relays缩略图

ABB 1MRK000167-GCR00​ (1MRK000005-258): Industrial Control Circuit Board for DCS & Protection Relays

ABB 1MRK000167-GCR00​ (1MRK000005-258): Industrial Control Circuit Board for DCS & Protection Relays插图

 

Description

The 1MRK000167-GCR00​ (Spare / Index No. 1MRK000005-258) is an industrial-grade Control / Circuit Board (PCB) manufactured by ABB, typically used as a logic-processing or interface mother card inside ABB distributed control system (DCS) extension stations, protection relay cabinets (e.g., RET670 / REL670 family IEDs), or early custom control enclosures. It handles signal conditioning, backplane bus communication (RS-485 / CAN), and dedicated control logic for the host assembly—acting as the electronic core of the sub-unit rather than a general-purpose I/O module.

Application Scenarios

Picture a regional 220 kV substation where an ABB RET670 transformer-protection bay has been in service for 22 years. Following a severe thunderstorm and a subsequent switching surge, the protection IED begins reporting intermittent internal communication faults and refuses to go “In Service.” Diagnostics trace the problem to a degraded logic/interface PCB—the 1MRK000167-GCR00—inside the relay’s internal chassis. Replacing the entire IED would mean re-engineering the bay, re-terminating CT/VT secondary wiring, and a multi-day outage. Instead, the protection engineer powers down the bay, extracts the failed board, and inserts a verified 1MRK000167-GCR00​ matching the GCR00 hardware revision and index number 1MRK000005-258. After a cold-boot the IED passes all self-tests, the protection scheme is re-armed, and the bay returns to service in under an hour. The 1MRK000167-GCR00​ directly resolves the legacy-spares availability gap for utilities and process plants committed to extending the certified life of proven ABB protection and automation assets.

 

Parameter

Main Parameters Value/Description
Product Model 1MRK000167-GCR00​ (Spare / Index No. 1MRK000005-258)
Manufacturer ABB (Sweden / ABB Power & Automation Heritage)
Product Category Industrial Control / Interface Circuit Board (PCB / Circuit Card)
Associated Equipment ABB Protection Relay IED bays (RET670 / REL670 series), DCS extension stations, custom control boxes
Operating Voltage 24 V DC typical (some variants accept 24–250 V AC/DC per carrier supply)
Power Consumption 5–10 W (typical)
Communication / Bus Backplane proprietary bus; onboard RS-485 (Modbus optional) and/or CAN interface per design
Isolation Voltage ≥ 2 kV AC (field-side / bus-to-logic, where applicable)
PCB Construction 6-layer industrial-grade FR-4 with through-hole & SMT components, gold-flashed connectors
Onboard Features Status LEDs (Run / Err), EEPROM for config ID, watchdog timer, RC filtering on I/O lines
Operating Temp. -20 °C to +60 °C (extended-range versions -40 °C to +70 °C)
Storage Temp. -40 °C to +85 °C
Mounting Chassis-slot edge connector or screw-fastened into host IED / control unit backplane
Dimensions (Approx.) 100 × 200 mm (typical; exact per ABB drawing for 1MRK000167 series)
Weight (Approx.) 0.25–0.40 kg

 

Technical Principles and Innovative Values

  • Innovation Point 1 — System-Specific Logic & Bus Bridge:​ The 1MRK000167-GCR00​ is not a universal I/O card but a purpose-designed processing board that bridges the host IED or DCS rack’s backplane with external subsystems (HMI, annunciator panels, auxiliary devices) via RS-485 / CAN. Its firmware/hardware revision (GCR00) must match the chassis—this tight co-design guarantees deterministic scan times and eliminates protocol-translation latency that generic interface cards introduce.
  • Innovation Point 2 — 6-Layer PCB with Noise-Immune Conditioning:​ A multilayer stack-up with dedicated power/ground planes, combined with hardware-level RC filtering and opto-isolation on critical lines, rejects EMI from nearby CT/VT circuits and VFDs in the same cabinet. This preserves signal integrity for sensitive protection and SOE timing even in electrically hostile switchgear rooms.
  • Innovation Point 3 — EEPROM-Based Identity Retention & Plug-Compatibility:​ Configuration ID and board revision data reside in non-volatile EEPROM. When the 1MRK000167-GCR00​ is swapped, the host system reads the board’s identity automatically—no dip-switch re-coding or software download is required (beyond possible firmware-version alignment check via PCM600), reducing MTTR to a simple board exchange during planned outages.