Product Overview
The ABB 3BHB90211000595 is a high-performance medium voltage AC drive belonging to ABB’s renowned ACS2000 series, designed specifically for demanding industrial applications requiring robust motor control. This model serves as a key component within ABB’s medium voltage drive portfolio, delivering reliable operation for a wide range of standard applications across all industries. The ABB 3BHB90211000595 forms part of a comprehensive drive system that powers induction motors from 300 to 3,000 HP (250 – 2,500 kW), making it suitable for both new installations and retrofit projects.
Positioned at the heart of ABB’s industrial drive solutions, the ABB 3BHB90211000595 employs advanced Voltage Source Inverter (VSI) topology with ABB’s patented multilevel technology, providing near sinusoidal current and voltage waveforms that ensure compatibility with standard new or existing motors. The ACS2000 series is designed with a fuseless configuration and features an Active Front End (AFE) for ultra-low harmonic performance, maintaining a near-unity power factor across the entire speed range. The ABB 3BHB90211000595 is engineered for simple integration with a “3 cables in – 3 cables out” design, reducing installation complexity and enabling faster commissioning. This drive platform exemplifies ABB’s commitment to reliability, energy efficiency, and operational excellence in medium voltage motor control applications.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3BHB90211000595 |
| Manufacturer | ABB |
| Product Type | Medium Voltage AC Drive |
| Series | ACS2000 |
| Voltage Range | 4.0 – 4.16 kV |
| Motor Power Range | 300 – 3,000 HP (250 – 2,500 kW) |
| Output Frequency | 0 – 75 Hz |
| Converter Efficiency | Up to 97.5% |
| Input Power Factor | Controlled to 1.0 (adjustable) |
| Topology | VSI, 9-level line-to-line with IGBT semiconductors |
| Control Method | Direct Torque Control (DTC) |
| Cooling | Forced air-cooled |
| Ambient Temperature | +1°C to +40°C (higher with derating) |
| Enclosure Class | IP21 to IP42, NEMA 1 |
| Communication Interfaces | Profibus, Modbus, DeviceNet, Ethernet, ControlNet, BACnet (optional) |
| Certifications | IEC, EN, CE, NEMA, IEEE 1566, UL 347A |
Main Features and Advantages
Advanced Multilevel Topology for Superior Motor Compatibility: The ABB 3BHB90211000595 incorporates ABB’s patented multilevel topology, which produces near sinusoidal current and voltage waveforms. This technology ensures compatibility with both new and existing standard induction motors without the need for motor derating or additional output filters. The low parts count inherent in this design boosts drive availability and reliability, making the ABB 3BHB90211000595 a dependable choice for critical process applications. The multilevel approach also minimizes motor stress and extends the lifespan of connected equipment.
Direct Torque Control for Unmatched Performance: Equipped with ABB’s award-winning Direct Torque Control (DTC), the ABB 3BHB90211000595 delivers precise and reliable process control with superior dynamic performance. DTC provides immediate torque response and smooth control under all operating conditions, enabling the ABB 3BHB90211000595 to handle sudden load changes without compromising process stability. This advanced control platform ensures the highest torque and speed performance while minimizing losses, contributing to overall system efficiency. The ABB 3BHB90211000595 excels in applications requiring rapid torque response and precise speed regulation.
Flexible Line Supply Integration and Energy Savings: The ABB 3BHB90211000595 offers exceptional flexibility with its line supply connection options. It can be configured for direct-to-line connection without an input isolation transformer, significantly reducing capital expenditure, transportation costs, and footprint requirements. Alternatively, it can operate with an external transformer for integration into existing infrastructure. The Active Front End (AFE) provides an ultra-low harmonic (ULH) footprint compliant with IEEE 519 and IEC 61000-2-4, eliminating the need for additional harmonic filters. The ABB 3BHB90211000595 also maintains a near-unity power factor across the entire speed range, reducing energy losses and avoiding utility penalties. For high-braking-energy applications, an optional regenerative capability feeds braking energy back to the line supply, further reducing overall energy consumption.
Application Fields
The ABB 3BHB90211000595 is a versatile industrial all-rounder that adapts perfectly to a wide variety of standard applications across all industries. In the water and wastewater industry, the ABB 3BHB90211000595 controls large pumps and aeration blowers, delivering precise flow control and significant energy savings through variable speed operation. Municipal water treatment plants leverage the ABB 3BHB90211000595 to optimize pump operation based on changing demand, reducing electrical consumption while maintaining system pressure and reliability.
The cement, mining, and minerals processing sector relies on the ABB 3BHB90211000595 for controlling conveyors, crushers, mills, mine hoists, fans, and pumps. In these demanding applications, the drive’s robust design and high overload capacity ensure reliable operation under extreme conditions. The ABB 3BHB90211000595 provides smooth starting and precise speed control for heavy machinery, reducing mechanical stress and improving process efficiency. In power generation facilities, the ABB 3BHB90211000595 is deployed for fans, pumps, conveyors, and coal mills, contributing to plant efficiency and emissions control. The chemical, oil, and gas industry utilizes the ABB 3BHB90211000595 for pumps, compressors, extruders, mixers, and blowers, where reliable motor control is critical for continuous process operations. The drive’s compatibility with hazardous area installations and its robust design make the ABB 3BHB90211000595 a trusted choice for upstream and downstream applications in these challenging environments.
