Description

TheABB PPD113B01-10-150000 3BHE023784R1023is a high-reliability 24 VDC power supply module engineered for ABB’s AC 800M programmable automation controllers (PACs) within the System 800xA distributed control platform. Delivering up to 10 A of stable output current, it powers CPU modules, I/O cards, and communication interfaces in mission-critical industrial applications—ensuring uninterrupted operation through comprehensive protection and diagnostic capabilities.

Application Scenarios

At a large-scale LNG liquefaction facility in Qatar, a single unplanned shutdown could incur losses exceeding $3 million per day. To eliminate power-related vulnerabilities in their ABB 800xA safety system, engineers deployed redundantABB PPD113B01-10-150000 3BHE023784R1023modules across all AC 800M controller racks managing compressor trains and refrigeration loops. During a monsoon-induced voltage sag that dropped plant bus voltage by 25%, thePPD113B01-10-150000maintained regulation within ±1%, preventing logic scan interruptions and avoiding a full plant trip. Its real-time “Power OK” signal to the controller enabled operators to log the event without manual intervention—turning a potential crisis into a routine data point.

Parameter

Main Parameters

Value/Description

Product Model

PPD113B01-10-150000

ABB Part Number

3BHE023784R1023

Manufacturer

ABB

Product Category

24 VDC Power Supply Module for AC 800M PAC

Input Voltage Range

85–264 VAC, 47–63 Hz (universal input)

Output Voltage

+24 VDC ±1% (regulated under full load)

Max Output Current

10 A continuous

Efficiency

>88% at nominal load

Protection Features

Short-circuit, overload, overvoltage, overtemperature

Diagnostic Interface

Dry contact “Power OK” relay + LED status indicators

Mounting Type

DIN rail (TS-35/7.5 or 15) or panel mount via optional bracket

Operating Temperature

-25°C to +70°C (derated above 60°C)

Certifications

CE, UL 61010-1, CSA, IEC 61000-6-2/4, SIL2 (per IEC 61508)

Note: The ±1% output regulation ensures stable operation of sensitive analog I/O modules like the AI810 or AO810, minimizing measurement drift in temperature and pressure control loops.

Technical Principles and Innovative Values

Innovation Point 1: Integrated Diagnostic Relay– Unlike generic industrial PSUs, thePPD113B01-10-150000provides a hardware “Power OK” dry contact that directly interfaces with the AC 800M CPU, enabling automatic fault logging and alarm generation in System 800xA—no external monitoring required.

Innovation Point 2: Wide Input & High Efficiency– With universal 85–264 VAC input and >88% efficiency, the3BHE023784R1023reduces energy waste and eliminates the need for external transformers in global deployments—from North American 120 VAC sites to European 230 VAC grids.

Innovation Point 3: True Redundancy Support– When paired with a secondPPD113B01-10-150000and an optional redundancy module (e.g., PDP113), the system achieves N+1 redundancy with automatic load sharing and seamless failover—critical for SIL2 applications.

Innovation Point 4: Robust EMI/EMC Performance– Designed to IEC 61000-6-2 (industrial immunity) and IEC 61000-6-4 (emission) standards, it operates reliably near VFDs, arc furnaces, and high-power switchgear without signal corruption.

Innovation Point 5: Extended Temperature Range– Rated for operation down to -25°C, thePPD113B01-10-150000supports deployment in Arctic oil fields or unheated offshore cabinets—without derating below 0°C.

Application Cases and Industry Value

In a Scandinavian district heating plant, legacy power supplies caused intermittent CPU resets during winter cold snaps. After replacing them withABB PPD113B01-10-150000 3BHE023784R1023units, system uptime reached 99.998% over two heating seasons. The integrated diagnostics also reduced troubleshooting time by 60%, as maintenance staff could instantly distinguish between power faults and I/O card failures via the 800xA alarm banner.

Similarly, at a semiconductor fab in Taiwan, the low-noise output and high stability of thePPD113B01-10-150000ensured precise control of ultra-pure water delivery pumps—where even minor voltage ripple could trigger particle contamination alarms. The module’s compliance with SEMI F47 voltage sag immunity further safeguarded production during grid fluctuations.

Related Product Combination Solutions

AC 800M CPU PM864A (3BSE018160R1): Main controller powered byPPD113B01-10-150000—forms the core of 800xA process logic.

AI810 (3BSE008516R1): Analog input module—relies on clean 24V fromPPD113B01-10-150000for sub-millivolt accuracy.

PDP113 Redundancy Module: Enables parallel connection of twoPPD113B01-10-150000units for true N+1 redundancy.

TB820V (3BSE013204R1): Terminal base for I/O modules—receives power distribution from thePPD113B01-10-150000via backplane.

CI854A Communication Module: Connects AC 800M to PROFIBUS/Modbus—requires stable auxiliary power fromPPD113B01-10-150000.

System 800xA Engineering Workplace: Displays real-time power health fromPPD113B01-10-150000via integrated diagnostics.

PPD112B01-05-150000: 5A version—ideal for smaller I/O clusters or non-redundant applications.

3BHE023784R1024: Alternate firmware variant with enhanced surge immunity—drop-in replacement for3BHE023784R1023.

Installation, Maintenance, and Full-Cycle Support

Installing theABB PPD113B01-10-150000 3BHE023784R1023is straightforward: mount on a standard DIN rail, connect AC input via screw terminals, and link the 24 VDC output to the AC 800M power bus. For redundancy, use the PDP113 diode module to combine outputs while preventing backfeed. Ensure at least 25 mm of clearance above and below for convection cooling in enclosed panels.

Routine maintenance involves visual inspection of status LEDs (“DC OK” green = healthy; red = fault) and periodic verification of output voltage under load. If the “Power OK” relay opens, check input voltage first—most failures stem from upstream breakers or wiring, not the PSU itself. Replacement requires no reconfiguration; the module is plug-and-play with automatic recognition by the AC 800M CPU.

We supply only genuine, factory-sealedABB PPD113B01-10-150000 3BHE023784R1023units, tested for output stability, diagnostic relay function, and thermal performance on live AC 800M test benches. Every module includes a 12-month warranty, full RoHS/REACH compliance documentation, and access to our ABB-certified support team. Contact us for a customized solution that powers your automation system with confidence—today and for the full lifecycle of your plant.