​Description​​

The​​ABB 5SHX1960L0006​​(also referenced as​​3BHB016120R0002​​)is a high-power,press-pack IGBT module belonging to ABB’s renowned HiPak series.This module is not a stand-alone controller but the fundamental power switching device used as a core component within large-scale industrial equipment,particularly in ABB’s ACS 1000 series of medium-voltage variable frequency drives(VFDs).It acts as the robust”muscle”that efficiently controls electrical power for heavy-duty motors.

​​Application Scenarios​​

Deep within a mining operation,a massive conveyor belt driven by a multi-megawatt motor must smoothly accelerate under a heavy load.A standard direct-on-line start would cause immense mechanical stress and power grid disturbance.The ACS 1000 drive,powered by modules like the​​5SHX1960L0006​​,provides a controlled,soft start.The IGBT modules within the drive swiftly switch high voltages and currents,precisely controlling the speed and torque of the motor.This scenario underscores the critical role of the​​5SHX1960L0006​​in managing immense power,protecting machinery,and ensuring energy-efficient operation in the most demanding industrial environments.

​​Parameter​​

Main Parameters

Value/Description

​​Product Model​​

​​5SHX1960L0006​​/​​3BHB016120R0002​​

​​Manufacturer​​

ABB Ltd.

​​Product Category​​

High-Power IGBT(Insulated-Gate Bipolar Transistor)Module

​​Series​​

HiPak(High Power Package)

​​Module Type​​

Asymmetric Bridge(typically containing 1 or 2 IGBTs with anti-parallel diodes)

​​Voltage Rating(Vces)​​

3300 V

​​Current Rating(Ic 100°C)​​

1600 A

​​Package Technology​​

Press-Pack(Pressure-mounted)

​​Key Feature​​

Short-circuit withstand capability,low thermal impedance

​​Primary Application​​

Power conversion in Medium-Voltage Drives(e.g.,ACS 1000)

​​Cooling Method​​

Liquid-cooled(requires external heat sink and cooling system)

​​Weight​​

Approximately 4.5 kg(module is heavy and robust)

​​Technical Principles and Innovative Values​​

The​​ABB 5SHX1960L0006​​is engineered for extreme reliability in high-power applications,with several key innovations.

​​Innovation Point 1:Press-Pack Design:​​Unlike conventional baseplate modules that use solder,the HiPak​​5SHX1960L0006​​uses a press-pack contact technology.This design allows for double-sided cooling,drastically improving heat dissipation and,crucially,allowing the module to fail safely into a short-circuit state,preventing catastrophic failures in the drive system.

​​Innovation Point 2:High Short-Circuit Withstand Capability:​​This module is designed to withstand a short-circuit condition for a critical few microseconds.This gives the drive’s control system enough time to detect the fault and safely shut down,protecting the entire power circuit from damage—a vital feature for drive reliability.

​​Innovation Point 3:Low Thermal Impedance:​​The advanced internal construction and packaging materials minimize the thermal resistance between the silicon chip and the external heat sink.This enables efficient heat transfer,allowing the​​5SHX1960L0006​​to operate at high power levels without overheating,which directly translates to higher system reliability and power density.

​​Innovation Point 4:Scalable Power Stacking:​​The robust mechanical and electrical design of the HiPak module allows multiple units like the​​5SHX1960L0006​​to be easily connected in parallel or series within a power stack.This scalability is fundamental for building drives with a wide range of power ratings.

​​Application Cases and Industry Value​​

​​Case 1:Pumping Station Retrofit for a Water Utility:​​A major city’s water pumping station relied on aging fixed-speed drives that consumed excessive energy and required harsh mechanical starters.The station was retrofitted with ABB ACS 1000 drives utilizing the​​5SHX1960L0006​​IGBT modules.The new drives allowed for variable speed control of the massive pumps,matching flow to demand.The result was a 30%reduction in energy consumption and the elimination of stressful mechanical starts,significantly extending the pump systems’lifespan.The reliability of the HiPak modules ensured minimal maintenance and uninterrupted water supply.

​​Case 2:Main Drive for a Metal Rolling Mill:​​In a hot strip mill,the main rolling stand drive must deliver immense,precisely controlled torque to deform red-hot steel.The failure of a power component here means production halts and costly delays.The​​5SHX1960L0006​​modules within the mill’s drive are subjected to rapid and severe load changes.Their robust press-pack design and high current-handling capability ensure consistent performance under these extreme conditions,maximizing mill availability and product quality.

​​Related Product Combination Solutions​​

The​​5SHX1960L0006​​is part of a larger ecosystem within a drive system.Key related components include:

​​Gate Unit Board(e.g.,3BHE039203R0102):​​This is the critical interface that provides the precise voltage and timing signals to switch the IGBTs in the​​5SHX1960L0006​​module on and off.It is essential for its operation.

​​Water-Cooled Heat Sink:​​A module of this power level generates significant heat.A dedicated liquid-cooled heat sink is mandatory to maintain the​​5SHX1960L0006​​within its safe operating temperature range.

​​Clamping Mechanism:​​A specialized clamp applies the precise pressure required for the press-pack​​5SHX1960L0006​​to make proper electrical and thermal contact.

​​Other Power Stack Components:​​In a typical drive,multiple IGBTs work together with other modules like​​5SNA系列​​(e.g.,SNAT 3800V modules)to form the complete inverter bridge.

​​DC Link Capacitors:​​These large capacitors smooth the DC bus voltage that feeds the​​5SHX1960L0006​​inverter stage.

​​Control Board(e.g.,3BHE024855R0101):​​The drive’s main control board executes the control algorithms and sends commands to the Gate Units.

​​Installation,Maintenance,and Full-Cycle Support​​

Installation and Maintenance:Handling and installing a​​5SHX1960L0006​​module is a highly specialized task.It requires a trained technician to ensure the clamping force is applied evenly and correctly,as specified by ABB.The contact surfaces must be perfectly clean,and a specific thermal grease is often required.Maintenance is primarily predictive and preventative:regularly checking the cooling system for leaks or blockages,monitoring coolant quality,and using thermography to check for abnormal heating in the power stack during operation.These steps are crucial for the long-term health of the module.

Our company provides expert support for critical power components like the​​5SHX1960L0006​​.We offer genuine,factory-new modules with full traceability.Our technical team can provide guidance on proper handling procedures,compatibility verification,and troubleshooting support to minimize downtime in your drive systems.

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