Description
The ABB HIEE400109R0001 CSA465 AE01 is a high-precision signal processing module designed for distributed control systems(DCS),specifically tailored for ABB Advant OCS and System 800xA platforms.It serves as a critical interface between field sensors/actuators and DCS control stations,ensuring accurate signal conversion and transmission in industrial automation environments.
Application Scenarios
In a large-scale power plant,the HIEE400109R0001 plays a pivotal role in boiler combustion control.It captures analog signals such as furnace temperature,steam pressure,and flue gas oxygen content,processing them with±0.05%FS accuracy before transmitting to the DCS.This ensures optimal combustion efficiency and reduces emissions.Simultaneously,it receives digital control signals to manage equipment like induced draft fans and feedwater pumps,with a≤1ms response time for rapid fault isolation,enhancing plant safety and reliability.
Parameter
Parameter Value/Description
Product Model HIEE400109R0001 CSA465 AE01
Manufacturer ABB
Product Category Signal Processing Module
Analog Signal Accuracy±0.05%FS
Digital Signal Response Time≤1ms
Voltage Range 24V DC/110V AC
Communication Protocols PROFIBUS DP,MODBUS RTU
Temperature Range-40°C to 70°C
Humidity Range 5%to 95%non-condensing
MTBF>80,000 hours
Dimensions Standard industrial module size
Installation Method Panel-mounted
Technical Principles and Innovative Values
Innovation Point 1:Ultra-Precision Signal Handling:The module’s±0.05%FS analog accuracy and 1ms digital response time enable real-time,error-free data capture,crucial for processes like chemical reaction control where temperature/pressure deviations of±0.1°C can lead to product defects.
Innovation Point 2:Industrial-Grade Anti-Interference Design:Compliant with IEC 61000-6-2,it features dual EMC shielding and 15%voltage fluctuation tolerance,ensuring stable operation near high-power equipment like变频器s(inverters)in oil refineries.
Innovation Point 3:Plug-and-Play Compatibility:Supports dual power supplies and multiple protocols,allowing seamless integration with third-party DCS systems(e.g.,Siemens PCS 7)without additional gateways,reducing integration costs by 30%.
Application Cases and Industry Value
Case 1:Pharmaceutical Manufacturing
A leading pharma company deployed the HIEE400109R0001 to monitor sterile water production lines.Its 0.1°C temperature accuracy and 1ms pH sensor response time eliminated batch rejections caused by signal delays,boosting yield by 15%while meeting FDA compliance.
Case 2:Steel Mill Blast Furnace Control
In a blast furnace control system,the module’s 110V AC compatibility and PROFIBUS DP connectivity enabled direct integration with legacy equipment.Its 80,000-hour MTBF reduced unplanned downtime by 50%,saving$200,000 annually in maintenance costs.
Related Product Combination Solutions
ABB PM861K01:High-performance controller for System 800xA,paired with HIEE400109R0001 for centralized process management.
ABB CI854K01:PROFIBUS DP master module,enhancing communication bandwidth for large-scale deployments.
ABB DO810:Digital output module,complementing HIEE400109R0001 for actuator control.
ABB AI810:Analog input module,forming a complete signal acquisition solution with HIEE400109R0001.
ABB 3BSE018105R1:Redundant power supply unit,ensuring uninterrupted operation in critical applications.
Installation,Maintenance,and Full-Cycle Support
Installation:The module supports DIN rail mounting and features color-coded terminals for error-free wiring.Its auto-detection function simplifies configuration via ABB’s ControlST software.
Maintenance:LED indicators diagnose power/signal status instantly,while online calibration via the DCS interface eliminates manual adjustments.Field-replaceable terminals reduce Mean Time to Repair(MTTR)to<30 minutes.
Support:ABB offers a 3-year warranty with 24/7 technical support,including remote diagnostics and spare parts next-day delivery in key regions.Customers gain access to ABB’s global knowledge base for proactive system optimization.
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