Description
The ABB HS810 3BDH000305R0101represents a high-reliability safety relay module within ABB’s comprehensive safety automation portfolio,designed for critical safety functions in industrial machinery and processes.This advanced safety controller provides reliable monitoring and control of emergency stop circuits,safety gates,and other safety-related functions.Engineered to meet stringent international safety standards,the HS810 3BDH000305R0101ensures personnel protection and equipment safety in demanding industrial applications.
Application Scenarios
In a large automotive manufacturing plant in Germany,the ABB HS810 3BDH000305R0101was deployed to manage the emergency stop system for robotic assembly lines.The previous safety relays experienced occasional nuisance trips and lacked comprehensive diagnostic capabilities,causing production interruptions and safety concerns.After implementing the HS810 3BDH000305R0101,the facility achieved SIL 3 safety performance,reduced nuisance trips by 90%,and improved mean time to repair(MTTR)through advanced diagnostics.The safety engineer reported:”The HS810 3BDH000305R0101’s reliable performance and comprehensive diagnostics have been crucial for maintaining our safety integrity while maximizing production availability.”
Parameter
Main Parameters
Value/Description
Product Model
ABB HS810 3BDH000305R0101
Manufacturer
ABB Switzerland Ltd
Product Category
Safety Relay Module
Safety Standard
SIL 3,IEC 61508
Number of Channels
2 safety channels
Contact Configuration
3 safety outputs(NO)
Contact Rating
6A at 250V AC
Operating Voltage
24V DC/230V AC
Response Time
<20ms
Operating Temperature
-25°C to+55°C
Diagnostic Coverage
>99%
MTBF
>100 years
Connection Type
Screw terminals
Mounting
DIN rail mounting
Dimensions
45mm x 90mm x 100mm
Protection Class
IP20
Technical Principles and Innovative Values
Advanced Safety Architecture:The ABB HS810 3BDH000305R0101utilizes redundant processor architecture with continuous self-monitoring to ensure failsafe operation.The module employs cross-circuit monitoring technology that checks both channels simultaneously,detecting discrepancies within milliseconds.This sophisticated design achieves a diagnostic coverage exceeding 99%,ensuring immediate detection of potential faults before they compromise safety functions.
Intelligent Diagnostics:Featuring comprehensive self-testing capabilities,the safety relay continuously monitors its internal circuitry and external safety devices.The HS810 3BDH000305R0101provides clear status indication through LED indicators and supports external monitoring contacts for integration into higher-level control systems.The module’s built-in diagnostics can detect welded contacts,wire breaks,and cross-circuit faults,enabling proactive maintenance.
Flexible Configuration:Supporting various safety configurations including single-channel,dual-channel,and monitoring modes,the relay adapts to diverse application requirements.The ABB HS810 3BDH000305R0101’s manual reset function prevents automatic restart after safety function activation,while the monitored start ensures all safety conditions are met before system operation.
Application Cases and Industry Value
Case Study:Packaging Machinery Safety Upgrade
A leading food processing company in the Netherlands selected the ABB HS810 3BDH000305R0101for their high-speed packaging line safety system modernization.The existing safety relays lacked proper diagnostics and caused frequent production stoppages.After installing the HS810 3BDH000305R0101across 15 packaging machines,the facility achieved 99.9%safety system availability,reduced troubleshooting time by 70%,and improved overall equipment effectiveness by 15%.The maintenance supervisor confirmed:”The HS810 3BDH000305R0101’s diagnostic capabilities have transformed our maintenance approach from reactive to predictive,significantly reducing unplanned downtime.”
Related Product Combination Solutions
ABB HS820-Enhanced safety relay with expanded I/O
ABB MS116-Safety monitor for complementary protection
ABB XS-Safety sensors for complete safety system
ABB SA811-Safety controller for system integration
ABB CM-PSE-Power supply extension module
ABB DCS800-Drive system safety interface
ABB S211-Circuit breaker for backup protection
Installation,Maintenance,and Full-Cycle Support
Installation and Commissioning:The ABB HS810 3BDH000305R0101features a compact DIN rail design for straightforward installation in control cabinets.Pre-installation requires proper safety circuit design and verification of all safety devices.The module’s clear terminal markings and color-coded connections simplify wiring,while the built-in test functions facilitate commissioning without additional equipment.Ensure proper separation of safety circuits from standard control wiring and follow all local safety regulations.
Maintenance and Technical Support:Regular maintenance includes semi-annual functional testing and verification of all safety functions.The HS810 3BDH000305R0101’s comprehensive diagnostics provide early warning of potential issues through status indicators and monitoring contacts.Our technical support team offers safety application consulting and troubleshooting assistance,with certified safety engineers available for complex installations.Document all safety tests and maintenance activities for compliance purposes.
Lifecycle Management and Service Commitment:We guarantee genuine ABB HS810 3BDH000305R0101safety relays with full manufacturer certification and traceability.Our service includes safety application engineering,installation guidance,and periodic safety validation.The product is designed for a service life exceeding 20 years with proper maintenance.We maintain adequate inventory to support replacement needs and provide migration services for safety system upgrades.
Contact us today for a comprehensive safety solution assessment and discover how the ABB HS810 3BDH000305R0101can enhance your machine safety while ensuring regulatory compliance and operational efficiency.
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