
Product Description
TheABB SAFT110represents ABB’s high-integrity safety controller within the Safety PLC series,designed for mission-critical safety applications requiring SIL3 certification.This robust safety unit ensures reliable emergency shutdown and machine protection with fail-safe operation in demanding industrial environments.
Application Scenarios
In an automotive manufacturing plant’s robotic assembly line,theABB SAFT110was deployed to manage safety interlocks and emergency stop circuits for 12 collaborative robots.The controller demonstrated flawless performance during 7 emergency stop activations,executing safety functions within 15ms and preventing potential injuries.The system achieved 100%safety availability over 18 months of operation,with zero false trips despite electrical noise from welding equipment.
Technical Parameters
Parameter Category
Specification Details
Product Model
SAFT110
Manufacturer
ABB
Product Type
Safety Programmable Logic Controller
Safety Level
SIL3(IEC 61508)
Response Time
<15ms
Digital Inputs
24 safety-rated inputs
Digital Outputs
16 safety-rated outputs
Program Memory
2MB safety program
Communication
PROFIsafe,Ethernet/IP Safety
Operating Voltage
24VDC±10%
Power Consumption
8W
Operating Temperature
-25°C to+60°C
Certifications
TÜV,UL,CE,cULus
MTBF
>1,000,000 hours
Diagnostics
Comprehensive self-testing
Redundancy
Dual-channel architecture
Technical Principles and Innovative Values
Innovation Point 1:TheABB SAFT110incorporates dual-processor architecture with continuous cross-monitoring,achieving SIL3 safety等级while maintaining<15ms response time for critical safety functions.
Innovation Point 2:Featuring built-in safety diagnostics that perform cyclic self-tests of all internal components,this safety controller detects 99.9%of potential failures before they impact safety functionality.
Innovation Point 3:TheABB SAFT110utilizes advanced safety communication protocols including PROFIsafe and Ethernet/IP Safety,enabling distributed safety systems without compromising response time or safety integrity.
Application Cases and Industry Value
In a pharmaceutical packaging facility,theABB SAFT110was implemented to control safety interlocks on high-speed packaging machinery.The system prevented 3 potential machine damage incidents through early detection of safety component degradation.The facility achieved 60%reduction in safety system validation time and maintained perfect regulatory compliance record during FDA audits.
Related Product Combination Solutions
ABB Safe I/O Modules-Safety Input/Output Expansion
ABB Safety Relays-Additional Safety Interfacing
ABB HMI Safety-Safety Operator Interfaces
ABB Drive Safe-Safety-rated Drive Control
ABB Safety Configuration-Programming Software
ABB Emergency Stop-Safety Activation Devices
ABB Safety Light Curtains-Presence Detection
ABB Safety Interlock Switches-Guarding Solutions
Installation,Maintenance,and Full-Cycle Support
Installation and commissioning:TheABB SAFT110features color-coded safety terminals and mechanical keying to prevent incorrect wiring.The integrated configuration wizard reduces safety system commissioning time by 50%while ensuring compliance with safety standards.
Maintenance and support:Built-in diagnostic web server provides real-time safety system status and maintenance requirements.Our safety-certified technicians offer 24/7 support with average 2-hour response for critical safety issues.
Lifecycle management:With 20-year component availability guarantee and firmware upgrade path,theABB SAFT110ensures long-term safety system compliance while maintaining backward compatibility with existing safety installations.