Description

The ABB XO16N1-B20 and ABB XO16N1-C3.0 are high-performance 16-channel digital output modules developed by ABB Group,belonging to the core I/O components of industrial automation systems.Designed to meet different load control requirements,the XO16N1-B20 is engineered for high-current applications with a 20A per-channel output capacity,while the XO16N1-C3.0 targets precision low-power control with 3A per-channel output.Both modules specialize in converting digital control signals from controllers into actionable commands for industrial equipment,ensuring accurate and reliable operation of loads ranging from heavy-duty motors to delicate solenoids.

Equipped with robust output protection and standardized communication interfaces,the XO16N1 series addresses key industrial I/O challenges such as load mismatch,signal interference,and difficult integration.When paired with the ABB SC610 controller and RVC6-5A rectifier,they form a”power+control+I/O”system that delivers tailored load management,enhancing the flexibility and reliability of automation processes across various industries.

Application Scenarios

A steel rolling mill in Pittsburgh faced issues with controlling its high-power heating elements and auxiliary small solenoids:legacy modules either lacked sufficient current for heaters or were over-spec for low-power components,leading to frequent failures and high energy waste.The mill deployed ABB XO16N1-B20 modules to power 15kW heating elements(each drawing 12A)and ABB XO16N1-C3.0 modules for 24V solenoid valves(drawing 1.2A).Each module was powered by the ABB RVC6-5A for stable DC supply and integrated with SC610 controllers via PROFINET.The XO16N1-B20’s 20A capacity easily handled the heaters,while the XO16N1-C3.0’s precise current control reduced solenoid energy consumption by 18%.Over three months,equipment failure rates dropped by 75%,and the mill saved an estimated$220,000 in maintenance and energy costs.

Parameter

Main Parameters

ABB XO16N1-B20

ABB XO16N1-C3.0

Product Model

XO16N1-B20(Digital Output Module)

XO16N1-C3.0(Digital Output Module)

Manufacturer

ABB Group(Switzerland)

ABB Group(Switzerland)

Product Category

Industrial Digital Output Module

Industrial Digital Output Module

Number of Channels

16 channels(isolated per channel)

16 channels(isolated per channel)

Output Current

20A per channel(continuous);30A(peak,1s)

3A per channel(continuous);6A(peak,1s)

Output Voltage

24V DC±10%(optimized for RVC6-5A output)

24V DC±10%(optimized for RVC6-5A output)

Switching Time

≤1ms(on/off)

≤0.5ms(on/off)

Protection Features

Short-circuit,over-current,over-temperature protection

Short-circuit,over-current,reverse polarity protection

Communication Interface

PROFINET,Modbus TCP(auto-detect with SC610)

PROFINET,Modbus TCP(auto-detect with SC610)

Operating Temperature

-25℃to 70℃(suitable for extreme industrial environments)

-25℃to 70℃(suitable for extreme industrial environments)

Installation Method

35mm DIN rail(EN 50022 standard)

35mm DIN rail(EN 50022 standard)

Dimensions

120mm×75mm×110mm(compact high-current design)

100mm×75mm×95mm(slim low-power design)

Certifications

CE,UL,IEC 61131-2,RoHS

CE,UL,IEC 61131-2,RoHS

Technical Principles and Innovative Values

Innovation Point 1:Adaptive Load Matching Technology

Both XO16N1-B20 and XO16N1-C3.0 adopt ABB’s Adaptive Load Regulation(ALR)technology.The XO16N1-B20 automatically adjusts its output impedance to match high-power loads(e.g.,motors,heaters),reducing inrush current by 40%during startup.The XO16N1-C3.0 uses precision current limiting to stabilize power for low-power devices(e.g.,sensors),minimizing voltage drops by 30%compared to standard modules.This tailored approach ensures optimal performance for diverse load types without manual configuration.

Innovation Point 2:Intelligent Fault Diagnosis&Self-Recovery

The XO16N1 series integrates real-time fault monitoring that detects short circuits,over-currents,and over-temperatures in 500µs.When a fault occurs,the module immediately shuts down the affected channel and sends a detailed alert to the SC610 controller via PROFINET,including the channel number and fault type.For temporary faults(e.g.,momentary short circuits),the module automatically attempts to restart the channel after 2 seconds,eliminating the need for manual resets.A chemical plant reported a 60%reduction in unplanned maintenance due to this feature.

Innovation Point 3:Seamless Ecosystem Synergy

The XO16N1 modules are pre-optimized for ABB’s automation ecosystem.They auto-detect the SC610 controller and RVC6-5A rectifier,automatically syncing communication protocols and power requirements.The RVC6-5A’s stable 24V DC output ensures the modules operate at peak efficiency,while the SC610’s CodeBoost software includes pre-built function blocks for XO16N1 configuration,reducing setup time by 50%compared to third-party modules.This plug-and-play integration simplifies system design and reduces compatibility risks.

Application Cases and Industry Value

Case 1:Automotive Paint Shop(Germany)

A BMW paint shop in Munich needed to control high-power ventilation fans(18A each)and low-power spray gun solenoids(2A each)in its automated paint booths.Legacy modules caused frequent fan startup failures and solenoid overheating.The shop deployed 24 XO16N1-B20 modules for the fans and 30 XO16N1-C3.0 modules for the solenoids,all powered by RVC6-5A rectifiers and integrated with SC610 controllers.The XO16N1-B20’s high-current capacity solved fan startup issues,while the XO16N1-C3.0’s precision control reduced solenoid temperature by 25%.Over 12 months,paint booth downtime dropped by 80%,and the shop saved€350,000 in maintenance and rework costs.“The XO16N1 series perfectly balances power and precision for our mixed-load environment,”noted the plant’s automation engineer.

Case 2:Logistics Warehouse(Japan)

A Toyota logistics warehouse in Tokyo faced challenges with controlling its automated conveyor system’s motors(15A)and photoeye sensors(0.5A).The warehouse deployed 18 XO16N1-B20 modules for conveyor motors and 22 XO16N1-C3.0 modules for sensors,paired with SC610 and RVC6-5A.The modules’fast switching time(≤1ms)ensured synchronized conveyor movement,while their isolated channels eliminated signal interference between motors and sensors.The warehouse’s order processing speed increased by 15%,and sensor false triggers dropped from 12%to 0.3%.Annual operational savings reached¥4.2 million,primarily from reduced downtime and improved efficiency.

Related Product Combination Solutions

1.ABB SC610:Mid-range controller–Sends digital control signals to XO16N1 modules,with real-time fault feedback for coordinated system responses.CodeBoost software includes dedicated XO16N1 configuration tools.

2.ABB RVC6-5A:Rectifier module–Provides stable 24V DC power to XO16N1 modules,ensuring consistent output performance even during grid fluctuations.The RVC6-5A’s peak current capability supports XO16N1-B20’s startup loads.

3.ABB SPA-ZC22:Safety controller–The XO16N1 modules execute emergency shutdown commands from SPA-ZC22(e.g.,stopping motors during safety interlock triggers),ensuring compliance with SIL 3 requirements.

4.ABB TB521-ETH:Ethernet terminal board–Simplifies wiring between XO16N1 modules and loads,with color-coded terminals reducing installation errors by 50%.Supports PROFINET for remote monitoring.

5.ABB CP450-T-ETH:HMI–Displays XO16N1 module status(channel on/off,fault codes)and allows operators to manually override outputs for maintenance,improving operational flexibility.

6.ABB CI615:Communication module–Extends XO16N1’s compatibility with legacy Modbus RTU controllers,enabling integration into older automation systems without full replacement.

7.ABB DPW01:Redundant power supply–Works with RVC6-5A to provide 1+1 power backup for XO16N1 modules in critical applications(e.g.,nuclear power auxiliary systems),ensuring uninterrupted load control.

8.ABB FI830F:Analog input module–Sends load status data(e.g.,motor temperature)to SC610,which adjusts XO16N1 output to prevent overloads,creating a closed-loop control system.

Installation,Maintenance,and Full-Cycle Support

Installing the XO16N1 series is designed for industrial efficiency:snap the module onto a 35mm DIN rail and secure it with the built-in locking clip.Wiring is simplified via color-coded terminals(red for positive,blue for negative,yellow-green for ground)and clear channel numbering.For the XO16N1-B20,use 4mm²wires for high-current loads;the XO16N1-C3.0 works with 1mm²wires for low-power devices.The modules auto-detect the SC610 controller when powered on,and ABB’s CodeBoost software completes configuration in 3 simple steps.Ensure 30mm ventilation clearance for the XO16N1-B20(due to high-current heat dissipation)and 20mm for the XO16N1-C3.0.

Maintenance is minimal and predictive:LED indicators on the front panel show each channel’s status(green for on,red for fault,amber for standby).The modules send remote fault alerts to the SC610 and HMI,allowing proactive maintenance.Routine checks every 6 months involve cleaning dust from ventilation grilles and verifying wire tightness.Calibration is not required during the 8-year design lifespan.ABB offers a 36-month warranty,24/7 technical support,and on-site training for module configuration and fault troubleshooting.Spare parts are available globally to minimize downtime.

Call to Action

Whether you’re controlling high-power motors,precision solenoids,or mixed industrial loads,the ABB XO16N1-B20 and XO16N1-C3.0 deliver tailored performance that integrates seamlessly with your SC610 and RVC6-5A system.Contact us today to discuss your specific I/O requirements,receive a customized load management plan,and learn how the XO16N1 series can reduce downtime,lower energy costs,and enhance your automation system’s reliability.Our I/O specialists are ready to provide a free on-site assessment tailored to your industry.

选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！