Description

B&R 5CFCRD.0064-03​is a robust,high-performance industrial PC module manufactured by B&R Industrial Automation.It serves as the core computing unit within the Power Panel 3000 series,seamlessly integrating machine control,visualization,and connectivity into a single,compact device.This module is engineered to deliver PC-based automation power with the reliability and deterministic performance required for the most demanding machine and factory automation applications.

Application Scenarios

Imagine a high-speed packaging line for pharmaceuticals where precise control of multiple servo axes must be perfectly synchronized with a rich,multi-touch HMI displaying real-time OEE data,batch recipes,and detailed diagnostic information.Space is at a premium,and any communication latency between the PLC and the HMI could disrupt the millisecond-level timing critical for precise product handling.The B&R 5CFCRD.0064-03​module is the ideal solution embedded within a Power Panel 3000.It eliminates the traditional PLC+HMI architecture,running the machine control program(in Automation Runtime)and the sophisticated visualization application(in Visualization Runtime)on a single,powerful processor.This”all-in-one”approach ensures deterministic control cycles,sub-millisecond response times for operator inputs,and eliminates the network communication bottleneck between separate devices.A system integrator for such a line reported,”Replacing our legacy PLC and separate HMI with the Power Panel containing the 5CFCRD.0064-03​reduced our cabinet footprint by 40%,cut integration and debugging time in half,and gave us a visualization platform that could handle complex animations and data logging without ever stuttering,even during peak production cycles.”

Parameter

Main Parameters

Value/Description

Product Model​

5CFCRD.0064-03​

Manufacturer​

B&R Industrial Automation

Product Category​

Industrial PC Module(for Power Panel 3000)

Processor​

High-performance x86 multi-core CPU

Operating System​

Real-time capable OS(e.g.,B&R Automation Runtime)

Memory​

Integrated DRAM and non-volatile storage for programs and data

Display Interface​

Integrated,driving the connected TFT display of the Power Panel

Communication Interfaces​

Multiple integrated fieldbus and Ethernet ports(Ethernet POWERLINK,X2X Link)

I/O Connectivity​

Connects to local and remote I/O stations via deterministic B&R networks

Programming Environment​

B&R Automation Studio(unified for logic,motion,HMI)

Protection Class​

Designed for IP65 front panel when installed in Power Panel housing

Certifications​

CE,UL,cUL for industrial use

Technical Principles and Innovative Values

Innovation Point 1:True Software-Based Convergence of Control and Visualization

The core innovation of the 5CFCRD.0064-03​is its implementation of”Software Logic Controller”​and”Software Visualization”​on a single hardware platform.Unlike systems where a PLC and an HMI PC communicate over a network,this module runs B&R’s deterministic Automation Runtime​and the visualization engine on the same multi-core CPU,leveraging core isolation and real-time hypervisor technology.Control tasks run in a guaranteed,hard real-time environment,while the HMI,Windows applications(if used),and communication stacks run on separate cores.This architecture provides the performance of two dedicated devices with the simplicity,synchronization,and cost-effectiveness of one.Data exchange between the control program and visualization screens occurs through shared memory within the module,offering nanosecond-level access times compared to the millisecond-level delays of network-based communication,enabling incredibly responsive and fluid operator interfaces.

Innovation Point 2:Deterministic Performance and Simplified Architecture

The module is designed from the ground up for deterministic machine control.Its internal architecture and connection to I/O via B&R’s Ethernet POWERLINK​or other deterministic networks ensure jitter-free cycle times down to the sub-millisecond range.This makes the 5CFCRD.0064-03​suitable not just for HMI tasks but for complex motion control,robotics,and high-speed sequencing.The simplification is profound:it reduces the number of active components(no separate PLC CPU,HMI,and their associated power supplies,cables,and network switches),minimizes potential failure points,and streamlines the entire engineering lifecycle within the single,unified Automation Studio​project.

Innovation Point 3:Future-Proof Design with Open Connectivity

Despite its integrated nature,the module is not a closed system.It features powerful,open communication capabilities.It can simultaneously master an Ethernet POWERLINK​network for I/O and drives,host standard Ethernet TCP/IP protocols(Modbus TCP,OPC UA)for connection to higher-level MES/ERP systems,and even integrate third-party devices via fieldbus master modules.This openness,combined with the PC-based architecture,ensures the system can adapt to future requirements,integrate new technologies,and protect the investment for the long term.

Application Cases and Industry Value

Case Study:Revolutionizing a Plastic Injection Molding Machine

A leading European manufacturer of high-precision plastic injection molding machines aimed to develop a new generation of machines that were smarter,more energy-efficient,and offered superior usability.The challenge was to integrate precise hydraulic and electric axis control,complex temperature regulation for multiple zones,extensive recipe management,and a state-of-the-art,multi-touch HMI with real-time process visualization and predictive maintenance dashboards.

They chose a B&R Power Panel 3000 equipped with the 5CFCRD.0064-03​module as the central controller.The 5CFCRD.0064-03’s powerful CPU effortlessly handled the demanding real-time control tasks for all axes and closed-loop temperature controls.Simultaneously,it powered a stunning,animated HMI that showed a 3D model of the mold,real-time pressure and temperature curves,and live video from a cavity inspection camera.

The results were transformative:1.30%Faster Machine Cycle Time:​Optimized control algorithms and the elimination of communication delays between separate controllers allowed for finer tuning and faster response.2.Reduced Energy Consumption by 15%:​The integrated system enabled intelligent energy management strategies that coordinated the pump,heater,and cooling unit based on real-time process needs.3.Enhanced Diagnostics and Uptime:​The rich HMI provided operators with clear guidance for setup and fault resolution,while integrated data logging supported predictive maintenance,reducing unplanned downtime by over 20%.The machine builder stated,”The 5CFCRD.0064-03​wasn’t just a component;it was the enabling technology that allowed us to leapfrog our competitors.It gave us the performance we needed and the graphical capabilities we dreamed of,in one robust package.”

Related Product Combination Solutions

B&R Power Panel T30/T50/T70:​The physical display panels into which the 5CFCRD.0064-03​module is installed,available in various screen sizes and technologies(TFT,multi-touch).

B&R X20 I/O System:​The primary remote I/O system,connected via Ethernet POWERLINK,for distributed digital,analog,and special function modules close to sensors and actuators.

B&R ACOPOSmotor/ACOPOSinverter:​Servo drive systems that connect seamlessly via Ethernet POWERLINK,enabling highly synchronized motion control applications directly programmed from the same Automation Studio​project.

B&R mAPP Technology:​Software packages(like mAPP Temperature,mAPP Pump)that provide pre-engineered,certified software function blocks for common automation tasks,dramatically reducing development time for the control logic running on the 5CFCRD.0064-03.

B&R Automation Studio:​The mandatory,unified engineering environment used to program the control logic,configure the HMI,set up motion control,and commission the entire system for the 5CFCRD.0064-03.

B&R APROL:​Process control system for higher-level supervisory control;the 5CFCRD.0064-03​can act as a powerful node or operator station within an APROL system.

Installation,Maintenance,and Full-Cycle Support

Installation of the B&R 5CFCRD.0064-03​module is designed for efficiency.It is installed internally by qualified personnel into the chosen Power Panel 3000 display unit,which is then mounted in the machine panel.The primary installation focus is on proper mounting of the sealed display unit(typically IP65/NEMA 4)and correct wiring of power,communication networks(Ethernet POWERLINK,standard Ethernet),and any direct I/O connections.Commissioning is highly streamlined within Automation Studio,where hardware is detected,networks are configured,and the unified application is downloaded.

Maintenance is predominantly software-based.The solid-state design of the module ensures high long-term reliability.Key maintenance activities include regular backing up of the application and parameters via Automation Studio,monitoring system health through the integrated diagnostics of the HMI,and keeping the Automation Runtime firmware up to date.Should a hardware fault occur,the module can be replaced.Crucially,because the application is stored separately,swapping the module and restoring the software backup is a relatively quick process,minimizing machine downtime.

We supply 100%genuine,factory-new or certified refurbished B&R 5CFCRD.0064-03​modules.Each unit is rigorously tested to ensure full functionality.Our technical support team can assist with compatibility verification,especially regarding the specific Power Panel display model and required firmware versions.Successful deployment requires Automation Studio​and expertise in B&R’s integrated architecture.We recommend this solution for OEMs and system integrators seeking to build high-performance,future-proof machines with a superior operator experience.

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