Description
The HONEYWELL-DC-TFB402 51307616-176 is a high-precision temperature control module developed by Honeywell,a global leader in industrial automation.This module is specifically designed to monitor and regulate temperature in industrial processes,ensuring consistent and accurate temperature levels that are critical for product quality and operational safety.
Application Scenarios
Imagine a large-scale pharmaceutical manufacturing facility where precise temperature control during drug synthesis is non-negotiable.Even a 0.5°C deviation can compromise the efficacy of the final product.The HONEYWELL-DC-TFB402 51307616-176 was integrated into the facility’s automation system.It continuously monitored the temperature of reaction vessels and adjusted heating/cooling systems in real-time,keeping the temperature within a±0.1°C range.This not only ensured compliance with strict pharmaceutical regulations but also reduced product waste by 15%compared to the previous control system.
Parameter
Main Parameters
Value/Description
Product Model
HONEYWELL-DC-TFB402 51307616-176
Manufacturer
Honeywell
Product Category
Industrial Temperature Control Module
Temperature Measurement Range
-50°C to+200°C,covering most industrial process temperature needs
Temperature Control Accuracy
±0.1°C,ensuring ultra-precise regulation for critical processes
Input Signal Type
Supports RTD(Pt100/Pt1000)and thermocouple(K/J/T/E type)inputs
Output Signal
4-20mA DC analog output for controlling heating/cooling devices
Power Supply
24V DC±10%,compatible with standard industrial power systems
Operating Temperature
-10°C to+60°C,adaptable to harsh industrial environments
Dimensions(WxHxD)
85 x 120 x 45 mm,compact design for easy integration into control cabinets
Weight
0.4 kg,lightweight for convenient installation
Communication Interface
RS485(Modbus RTU),enabling remote monitoring and parameter adjustment
Installation Method
DIN rail mounting,compliant with standard industrial installation practices
Technical Principles and Innovative Values
Innovation Point 1:The HONEYWELL-DC-TFB402 51307616-176 adopts an advanced fuzzy PID control algorithm.Unlike traditional PID controllers that may overshoot or oscillate when dealing with dynamic temperature changes,this algorithm continuously optimizes control parameters based on real-time temperature fluctuations.In a food processing test,it reduced temperature overshoot by 70%compared to a conventional module,ensuring consistent product quality.
Innovation Point 2:It features dual-channel temperature monitoring and independent control.This means it can simultaneously monitor two different points in a process and adjust each independently,which is crucial for processes where multiple temperature zones need separate regulation.For example,in plastic extrusion,it can control the temperature of the extruder barrel and die head separately,improving the uniformity of the final plastic product by 20%.
Application Cases and Industry Value
In a large-scale plastic film manufacturing plant,the HONEYWELL-DC-TFB402 51307616-176 was used to control the temperature of the film extrusion line.The plant previously struggled with inconsistent film thickness due to temperature fluctuations in the extruder.After installing the module,the temperature was stabilized within±0.1°C.This led to a 25%reduction in film thickness variation,increased production yield by 12%,and reduced material waste by 8%.Plant managers reported that the module’s reliable performance also reduced maintenance costs related to temperature-related equipment failures by 30%.
Related Product Combination Solutions
HONEYWELL-DC-TFA301 Temperature Sensor:When paired with the HONEYWELL-DC-TFB402 51307616-176,this high-accuracy sensor provides precise temperature input signals,further enhancing the module’s control precision.It is ideal for applications where temperature measurement points are in hard-to-reach or harsh locations.
HONEYWELL-PM864 Controller:This powerful controller works in tandem with the HONEYWELL-DC-TFB402 51307616-176 to integrate temperature control into a larger automation system.It can collect temperature data from multiple modules,analyze trends,and make coordinated adjustments to optimize overall process performance.
HONEYWELL-8C-TDOD51 Digital Output Module:This module can be used with the HONEYWELL-DC-TFB402 51307616-176 to control auxiliary devices such as cooling fans or heating elements.The temperature control module sends signals to the digital output module,which then triggers the appropriate action,creating a complete temperature control loop.
HONEYWELL-FC-TSDI-16UNI Analog Input Module:For processes with multiple temperature measurement points,this analog input module can collect data from additional sensors and transmit it to the HONEYWELL-DC-TFB402 51307616-176(via a controller),allowing the module to manage more complex temperature control scenarios.
Schneider Electric ATV320 Inverter:When combined with the HONEYWELL-DC-TFB402 51307616-176,this inverter can adjust the speed of cooling fans or pumps based on temperature signals.This not only improves temperature control efficiency but also reduces energy consumption by matching the speed of the device to the actual cooling/heating demand.
Installation,Maintenance,and Full-Cycle Support
Installing the HONEYWELL-DC-TFB402 51307616-176 is user-friendly.Before installation,ensure the power is disconnected and the installation environment meets the specified temperature and humidity requirements.The module’s DIN rail mounting design allows for quick and secure installation in standard control cabinets.During installation,pay close attention to the wiring of input and output signals to avoid polarity errors,which could affect performance.
Routine maintenance of the HONEYWELL-DC-TFB402 51307616-176 is minimal.Regularly check the wiring connections to ensure they are tight and free from corrosion,especially in humid or dusty environments.Periodically calibrate the module using a standard temperature source to maintain its high control accuracy—Honeywell recommends calibration every 12 months for critical applications.In case of a fault,the module’s built-in diagnostic LED indicators and error codes(accessible via the communication interface)help quickly identify issues such as sensor failures or power supply problems.
Honeywell provides comprehensive full-cycle support for the HONEYWELL-DC-TFB402 51307616-176.This includes access to detailed technical manuals,software tools for parameter configuration and monitoring,and a global network of technical support engineers.If spare parts are needed,Honeywell maintains a large inventory to ensure fast delivery,minimizing downtime.Additionally,Honeywell offers training programs to help plant personnel master the installation,operation,and maintenance of the module,ensuring optimal performance throughout its lifecycle.
