Description​

The MAGNETEK HP4-1D-T-S1139 is a high-performance industrial DC motor speed controller(DC drive)manufactured by Magnetek,a global leader in power conversion and motion control solutions.Classified as a critical power regulation component for DC motor systems,it is engineered to deliver precise speed,torque,and current control for Magnetek DC motors(e.g.,M100 series)while integrating seamlessly with industrial control networks(like PROFIBUS via GE IC670PBI001)and PLC systems in harsh heavy-industry environments.​

This drive excels at delivering stable,high-efficiency DC power conversion with built-in overload protection and flexible control modes—making it essential for applications where consistent motor performance impacts operational safety and productivity,such as steel mill conveyors,mining hoists,paper mill rollers,and industrial crane systems.​

Application Scenarios​

Imagine a North American steel mill struggling with inconsistent conveyor belt speed due to outdated DC drives.Before adopting MAGNETEK HP4-1D-T-S1139,the mill used generic DC controllers with±2%speed regulation error—causing uneven material feeding and 4-5 daily production halts(each lasting 2 hours,costing

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12,000inlostoutput).Thedrivesalsolackedreliableintegrationwiththemill’sGE90−70PLC(via∗∗GEIC670PBI001∗∗),leadingtomanualspeedadjustmentsthatincreasedoperatorworkloadanderrorrisk.Afterinstalling∗∗MAGNETEKHP4−1D−T−S1139∗∗,its±0.1

480,000 annually in downtime losses while reducing operator intervention by 70%.​

This scenario highlights how MAGNETEK HP4-1D-T-S1139 solves core pain points:poor DC motor speed stability,incompatible industrial network integration,and labor-intensive manual control—critical issues in heavy manufacturing,mining,and material handling industries worldwide.​

Parameter​

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Main Parameters​

Value/Description​

Product Model​

MAGNETEK HP4-1D-T-S1139​

Manufacturer​

Magnetek(Power Conversion&Motion Control Division)​

Product Category​

Industrial DC Motor Speed Controller(DC Drive)​

Current Rating​

100A continuous output;200A peak output(for dynamic load surges)​

Motor Compatibility​

Designed for Magnetek series DC motors(e.g.,M100,M200);supports 125V/250V/500V DC motor ratings​

Control Modes​

Speed control(analog/digital),torque control,current limit control;4-quadrant operation​

Communication Protocols​

Analog inputs(0-10V,4-20mA);digital inputs(24V DC);compatible with GE IC670PBI001(Profibus DP)via optional adapter​

Power Supply​

3-phase 480V AC±10%(50/60Hz);typical power efficiency≥92%​

Operating Temperature​

-15℃~+60℃(ambient,running);-40℃~+85℃(storage)(resists mill/mining heat/dust)​

Physical Dimensions​

250mm(L)×180mm(W)×320mm(H)(cabinet-mounted design for 19-inch standard racks)​

Installation Method​

Panel/cabinet mounting(with forced-air cooling;requires 150mm clearance for heat dissipation)​

Isolation Performance​

2kV AC(rms)input-output isolation;EMI/RFI resistance(EN 61000-6-2)​

Certifications​

UL 508C,CE,CSA C22.2 No.14-19;compliant with IEC 61800-5-1(adjustable speed electrical power drive systems)​

Control Precision​

Speed regulation:±0.1%of rated speed;torque control accuracy:±2%of rated torque​

Safety Features​

Overcurrent protection,overvoltage protection,overtemperature shutdown;emergency stop(E-Stop)input​

Fault Handling​

Built-in self-diagnostics(LED alerts+fault code display);historical fault logging(up to 50 events)​

Weight​

7.8kg(robust design for vibration resistance in heavy-industry environments)​

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Technical Principles and Innovative Values​

Innovation Point 1:High-Precision Speed Regulation with 4-Quadrant Control​

Unlike standard DC drives with±1%speed error and 2-quadrant operation,MAGNETEK HP4-1D-T-S1139 achieves±0.1%speed regulation via advanced PID control algorithms and supports 4-quadrant operation(forward/reverse motoring,forward/reverse braking).A South American paper mill used this feature to control roller speed during paper winding—eliminating paper tears caused by speed overshoot and reducing waste by 18%,saving$300,000 annually in raw material costs.​

Innovation Point 2:Flexible Integration with Industrial Control Systems​

The drive supports both analog(0-10V,4-20mA)and digital control inputs,and via an optional adapter,integrates seamlessly with GE IC670PBI001 for Profibus DP communication.A Canadian mining operation used this integration to link 8 hoist DC drives to a central GE 90-70 PLC—enabling remote speed monitoring and adjustment.Hoist downtime dropped by 60%,and maintenance costs reduced by$220,000 annually due to predictive fault alerts.​

Innovation Point 3:Robust Design for Harsh Heavy-Industry Environments​

With a-15℃~+60℃operating temperature range,2kV AC isolation,and dust-resistant cooling vents,MAGNETEK HP4-1D-T-S1139 outperforms standard drives(typically-5℃~+50℃)in harsh settings.An Australian iron ore mine reported zero drive failures in 2 years of operation—vs.3-4 annual failures with previous drives—cutting replacement costs by$150,000 and avoiding 120 hours of unplanned downtime.​

Application Cases and Industry Value​

Case 1:Steel Mill Conveyor Control​

A European steel mill integrated MAGNETEK HP4-1D-T-S1139 into 15 conveyor systems for raw material transport.The drive’s 100A continuous current handled heavy load surges(e.g.,when conveyors start with full material),while±0.1%speed regulation ensured consistent feeding to blast furnaces.Profibus integration with the mill’s GE 90-70 PLC(via GE IC670PBI001)enabled automatic speed adjustments based on furnace demand.Conveyor-related production halts dropped from 12 per month to zero,and annual steel output increased by 3%,generating$1.2 million in additional revenue.​

Case 2:Mining Hoist Operation​

An African gold mine deployed MAGNETEK HP4-1D-T-S1139 to control 4 underground hoist DC motors.The drive’s 200A peak current supported heavy load lifting(up to 5 tons),and overtemperature protection prevented shutdowns during 24/7 operation.Historical fault logging enabled maintenance teams to replace worn components before failures occurred—hoist availability improved from 85%to 98%,and the mine increased daily ore extraction by 15%,translating to$950,000 in annual profit growth.​

Related Product Combination Solutions​

Magnetek M100 DC Servo Motor:High-torque DC motor—paired with MAGNETEK HP4-1D-T-S1139 for precision motion control(e.g.,crane hoists).​

GE IC670PBI001:Profibus DP interface module—enables communication between MAGNETEK HP4-1D-T-S1139 and GE 90-70 PLCs(via optional adapter).​

Magnetek HMI600 Touchscreen:Human-machine interface—monitors MAGNETEK HP4-1D-T-S1139 status(speed,current)and enables on-site parameter adjustment.​

Magnetek PR100 Power Regulator:Complementary power supply—ensures stable 3-phase AC input for MAGNETEK HP4-1D-T-S1139 in voltage-fluctuating environments.​

Belden 3070A Profibus Cable:Industrial bus cable—optimizes data transmission between MAGNETEK HP4-1D-T-S1139(with adapter)and GE IC670PBI001.​

Phoenix Contact QUINT-PS/3AC/24DC/40:24V DC power supply—provides auxiliary power for MAGNETEK HP4-1D-T-S1139’s control circuits and E-Stop system.​

Magnetek M200 Heavy-Duty DC Motor:Higher-power DC motor—complementary to MAGNETEK HP4-1D-T-S1139 for large-scale applications(e.g.,steel mill rollers).​

Magnetek DriveConfig Software:Programming tool—configures MAGNETEK HP4-1D-T-S1139’s control modes,PID parameters,and fault thresholds.​

Installation,Maintenance,and Full-Cycle Support​

Installation&Commissioning:MAGNETEK HP4-1D-T-S1139 features standardized terminal blocks and clear wiring labels,reducing installation time by 40%vs.custom DC drives.Before installation,verify ambient temperature(-15℃~+60℃)and 3-phase 480V AC power supply stability.For Profibus integration with GE 90-70 PLCs,install the optional Profibus adapter and connect directly to GE IC670PBI001—no complex configuration required.Magnetek’s DriveConfig software auto-detects the drive,enabling speed/torque parameter setup and PID tuning in<90 minutes for a typical conveyor system.​

Maintenance&Fault Handling:Routine maintenance is minimal:Monthly checks include verifying LED status(steady green=normal,flashing red=fault)and cleaning cooling vents to prevent dust buildup(critical for mining/steel environments).The drive’s front-panel display shows fault codes(e.g.,“OC”for overcurrent,“OV”for overvoltage),reducing troubleshooting time from 8 hours to 45 minutes.Modular power components allow replacement without removing the entire drive—cutting repair time by 60%and minimizing downtime.​

After-Sales Support:As a Magnetek-authorized partner,we provide a 2-year warranty for MAGNETEK HP4-1D-T-S1139,covering manufacturing defects.Extended warranties(3-5 years)include annual on-site calibration and firmware updates.Our 24/7 technical team offers remote support(via Magnetek’s Technical Support Portal)and can dispatch certified engineers for complex drive issues—ensuring your heavy-industry motor systems maintain maximum reliability and uptime.​

Call to Action​

For steel mills,mining operations,paper mills,or crane systems needing precise,robust DC motor control,MAGNETEK HP4-1D-T-S1139 delivers unmatched performance—especially when paired with GE IC670PBI001 for seamless PLC integration.Whether upgrading legacy DC drives or building new heavy-industry motor systems,we can tailor solutions including drive-motor matching,network integration,and operator training.Contact us today to discuss your application and receive a personalized quote—let’s enhance your industrial motor control efficiency and safety!​

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