
Description
TheProSoft Technology 5136-DN-PCis a DeviceNet network interface card designed for standard PCI-based industrial computers.This card enables a PC to act as a Master(Scanner)or a Slave(Adapter)on a DeviceNet network,facilitating high-speed data exchange between the computer and up to 63 DeviceNet slave devices such as motor drives,I/O blocks,and sensors.It is a key component for building PC-based control,data acquisition,and HMI systems.
Application Scenarios
In an automotive assembly line,a PC-based vision inspection system needs to communicate with the main PLC to accept inspection recipes and report pass/fail results.The PLC network is based on DeviceNet.By installing theProSoft 5136-DN-PCcard in the industrial PC,the vision system seamlessly integrates as a node on the same network.The PC can read recipe parameters from the PLC and write inspection results back in real-time,enabling 100%quality control without requiring complex and expensive gateway hardware.This scenario highlights the card’s role in creating integrated,PC-centric automation solutions.
Parameter
Main Parameters
Value/Description
Product Model
5136-DN-PC
Manufacturer
ProSoft Technology(now part of Rockwell Automation)
Product Category
DeviceNet Network Interface Card(NIC)
Bus Interface
Standard 32-bit PCI(5V)
DeviceNet Conformance
Compliant with DeviceNet Specification Volume I&II
Operating Modes
DeviceNet Master(Scanner)and DeviceNet Slave(Adapter)
Data Rates
125,250,500 Kbps(auto-negotiating)
Network Connection
5-pin removable screw terminal block(supplies Power,CAN_H,CAN_L,Shield)
Isolation
500V optical isolation between PCI bus and DeviceNet network
Power Supply
Powered from PCI bus;external 24V DC required for network power
Supported OS
Microsoft Windows,Linux,QNX,others via SDK
Configuration Software
Included configuration utility and diagnostic tools
Technical Principles and Innovative Values
TheProSoft 5136-DN-PCcard simplifies the integration of high-level computing power with device-level industrial networks.
Innovation Point 1:Dual-Mode Master/Slave Operation:The card can be configured to operate as a DeviceNet Master(Scanner),actively polling I/O data from slave devices,or as a DeviceNet Slave(Adapter),making the PC’s data available to a master PLC.This flexibility allows the PC to be integrated into existing control architectures in the most efficient way,either as a supervisor or a peer.
Innovation Point 2:High-Performance PCI Bus Interface:By utilizing the PCI bus,the card achieves high-speed data transfer rates between the PC’s memory and the DeviceNet network.This minimizes communication latency,which is critical for real-time control and monitoring applications where timely data is essential.
Innovation Point 3:Robust Electrical Isolation:The card features 500V optical isolation between the sensitive PCI bus of the computer and the electrically noisy industrial DeviceNet network.This isolation is crucial for protecting the PC from voltage transients,ground loops,and noise that are common in plant environments,ensuring system stability and longevity.
Innovation Point 4:Comprehensive Software Development Kit(SDK):ProSoft provides a robust SDK that includes APIs(Application Programming Interfaces)and drivers for various operating systems.This allows developers to create custom applications that directly interact with the DeviceNet network,enabling tailored solutions for data logging,advanced HMI,or custom control algorithms.
Application Cases and Industry Value
Case 1:Pharmaceutical Batch Data Historian:A pharmaceutical company needed to collect detailed process data from hundreds of sensors and valves on a batch reactor for regulatory compliance(FDA 21 CFR Part 11).Instead of burdening the main PLC with extensive data logging,they installed an industrial PC with aProSoft 5136-DN-PCcard.The PC,acting as a DeviceNet master,polled all the devices on the network and logged the data directly to a SQL database.This offloaded the PLC,provided a rich,time-stamped data set for batch records,and simplified compliance reporting.
Case 2:Flexible Material Handling System Control:A distribution center uses a PC-based control system for a flexible conveyor and sortation system.The5136-DN-PCcard allows the PC to act as the primary DeviceNet master,directly controlling dozens of variable frequency drives(VFDs)and remote I/O blocks.This architecture provides the computational power needed for complex sortation algorithms while maintaining the cost-effectiveness and simplicity of a DeviceNet wiring infrastructure.The solution offered greater flexibility and lower lifecycle costs compared to a traditional PLC-based system.
Related Product Combination Solutions
The5136-DN-PCis part of a broader ecosystem for industrial communication.Key related products include:
Industrial Computer:A ruggedized PCI-based industrial PC to host the5136-DN-PCcard.
DeviceNet Power Supply:A dedicated DeviceNet power supply(e.g.,Allen-Bradley 1607-DN)to provide a clean,regulated 24V DC to the network.
DeviceNet Repeater:Modules like the1786-RPFRto extend the network distance beyond the standard limit.
DeviceNet Slave Devices:The various drives,I/O modules,and sensors the PC will communicate with,such asAllen-Bradley 160drives or1791DI/O blocks.
Configuration Software:TheProSoft Configuration Buildersoftware used to set up the card’s scanlist and parameters.
DeviceNet Cabling and Connectors:The specialized trunk and drop cables required for building the DeviceNet network.
Installation,Maintenance,and Full-Cycle Support
Installation and Maintenance:Installing theProSoft 5136-DN-PCrequires opening the industrial PC and seating the card firmly into an available PCI slot.The DeviceNet network cable is connected to the card’s terminal block,ensuring correct polarity for CAN_H and CAN_L and proper connection of the network shield.Software installation involves loading the provided drivers and configuration utility.Maintenance is straightforward and primarily focused on the network health.Using the diagnostic tools,users can monitor the card’s status,check for communication errors,and verify data exchange with slave devices.Keeping the card’s firmware updated is recommended for optimal performance.
Our support for the5136-DN-PCincludes providing genuine ProSoft products.Our technical team can assist with driver compatibility checks,basic configuration guidance,and integration best practices to ensure reliable communication between your PC application and the DeviceNet network.
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