
Description
TheTRICONEX 3720is the Main Processor Module for the TRICON v9 and v10 Triple Modular Redundant(TMR)Safety Instrumented System(SIS).This module is the central brain of the controller,responsible for executing the safety logic across three parallel channels.It is designed for the most critical safety applications,such as Emergency Shutdown(ESD)and Fire&Gas(F&G)systems,where maximum availability and fault tolerance are non-negotiable.
Application Scenarios
On an offshore oil and gas platform,a high-pressure gas detection event must trigger an immediate and reliable emergency shutdown to prevent catastrophe.TheTRICONEX 3720Main Processor,at the heart of the platform’s Safety Instrumented System(SIS),receives the triplicated signal from the gas detectors.Its three independent processors execute the identical safety logic simultaneously.The system performs a 2-out-of-3(2oo3)voting on the result.Even if one of the three3720processor channels were to develop a fault,the system would still produce a correct shutdown command based on the agreement of the two healthy channels,ensuring both safety and availability.This scenario underscores the module’s critical role in fault-tolerant safety control.
Parameter
Main Parameters
Value/Description
Product Model
3720
Manufacturer
TRICONEX(A Baker Hughes Business)
Product Category
Main Processor Module(TMR CPU)
Compatible System
TRICON v9 and v10 Chassis
Architecture
Triple Modular Redundant(TMR)
Safety Certification
SIL 3(IEC 61508,IEC 61511)
Memory
Dedicated memory for each of the three channels
Communication Ports
Triplicated TCM(Triple Communication Module)interface
Diagnostics
Comprehensive self-testing on power-up and continuously during operation
Voting Mechanism
Hardware-based voting on I/O and communication data
Power Requirement
Powered by the TRICON chassis backplane
Hot Swap Capable
Yes,supports online replacement
Technical Principles and Innovative Values
TheTRICONEX 3720embodies the core principles of fault-tolerant safety system design.
Innovation Point 1:True Triple Modular Redundant(TMR)Architecture:The3720module contains three independent,parallel processor channels operating in perfect synchronization.Each channel executes the same application logic,and the results are compared via a hardware-based voter.This ensures that a single failure within the processor does not cause a system failure or a spurious shutdown.
Innovation Point 2:Continuous Fault Detection and Isolation:The module performs rigorous online diagnostics,constantly checking the health of each processor channel,its memory,and the inter-channel communication paths.If a fault is detected,it is isolated to the faulty channel,which is then taken offline while the remaining two channels continue to maintain a safe state,ensuring high system availability.
Innovation Point 3:Seamless Integration with TMR I/O System:The3720is designed to work with the complete TRICON TMR I/O system(e.g.,Analog Input3704A,Digital Input3503E).It manages the triplicated data acquisition from field sensors and the voting for output commands,providing a fully integrated,end-to-end TMR solution.
Innovation Point 4:Hot Swappability for Maximum Availability:The3720module can be safely removed and replaced while the TRICON system remains powered and operational.This capability is crucial for critical processes that cannot tolerate downtime,allowing for maintenance and upgrades without compromising the safety function.
Application Cases and Industry Value
Case 1:Gas Compressor Station Emergency Shutdown:A natural gas compressor station uses a TRICON system with a3720Main Processor as its Emergency Shutdown(ESD)system.The system monitors suction and discharge pressures,turbine speeds,and vibration levels.When a high discharge pressure threatened to damage the pipeline,the3720processor reliably executed the shutdown logic.The system’s high availability prevented a nuisance trip months earlier when a transient power glitch affected one of the three processor channels;the system remained operational on the two healthy channels,and the faulty module was replaced online,avoiding a costly shutdown of the station.
Case 2:Chemical Plant Burner Management System(BMS):A large chemical reactor is heated by multiple burners managed by a TRICON SIS.The3720processor continuously monitors flame status,fuel pressure,and airflow for each burner.Its deterministic scan time and high-integrity logic execution ensure that any dangerous condition,such as a flame failure,results in a fast and guaranteed fuel shutoff to the affected burner,preventing a furnace explosion and protecting personnel and equipment.
Related Product Combination Solutions
The3720is the central component of a TRICON system.Key related products include:
TRICON Chassis:The main enclosure,such as the8101or8111chassis,which houses the processors and I/O modules.
Communication Modules:Like the4351BTriplicated Communication Module(TCM)for network connectivity to a DCS.
TMR I/O Modules:Such as the3503ETriplicated Digital Input Module and the3625Triplicated Analog Output Module.
Power Supply:The8312Triplicated Power Supply module,which provides redundant power to the system.
Engineering Software:TheTristation 1131software is used for programming,configuring,and monitoring the3720and the entire TRICON system.
System Expansion Modules:For connecting remote I/O racks to the main chassis.
Installation,Maintenance,and Full-Cycle Support
Installation and Maintenance:TheTRICONEX 3720must be installed by certified personnel following strict procedures.It is carefully inserted into the designated slot in the TRICON chassis,ensuring proper alignment with the backplane connector.Maintenance is heavily reliant on the system’s advanced diagnostics.The status of each of the three channels within the3720is clearly indicated by LEDs on the front of the module.Regularly reviewing diagnostic logs in the Tristation 1131 software is a key preventative maintenance activity.If a channel fault is indicated,the module can be hot-swapped following the detailed safety procedures outlined in the product manual.
Our support for the3720includes providing genuine,factory-new TRICONEX components with full traceability.Our technical team understands the criticality of these systems and can provide expert guidance on compatibility,configuration best practices,and troubleshooting.
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