REXROTH FCS01.1E-W0011-A-04-NNBV R911311065
Product Overview
The REXROTH FCS01.1E-W0011-A-04-NNBV R911311065 is a high-performance industrial servo drive developed by Bosch Rexroth,a global leader in drive and control technologies.Specifically engineered for precision motion control applications,this servo drive serves as the”power and control core”for industrial machinery—converting electrical energy into precise mechanical motion by regulating the speed,torque,and position of servo motors.It is widely used in sectors such as automotive manufacturing,packaging machinery,semiconductor equipment,and robotics,where ultra-high accuracy,fast dynamic response,and reliable operation are critical.
In modern industrial production,machinery often requires complex motion sequences(e.g.,multi-axis synchronization,high-speed positioning)and must adapt to varying load conditions.The REXROTH FCS01.1E-W0011-A-04-NNBV R911311065 addresses these challenges through advanced control algorithms,high-resolution feedback integration,and flexible communication capabilities.For example,in an automotive body welding line,the servo drive controls 6-axis robotic arms:it receives position commands from the central controller,adjusts the servo motor’s torque and speed in real time based on load changes(e.g.,welding torch contact with the car body),and uses high-resolution encoders to ensure the robotic arm’s positioning accuracy within±0.01mm—critical for ensuring consistent weld quality.
Designed with modularity and scalability in mind,the servo drive supports seamless integration with Rexroth’s IndraControl system and third-party controllers via industry-standard communication protocols.Its rugged construction(IP20 protection class)and wide operating temperature range(-10°C to+55°C)ensure stable performance in harsh industrial environments,such as dusty packaging facilities or high-temperature automotive assembly plants.Whether used to control conveyor belt speed in a logistics center or precision cutting tools in a semiconductor factory,this servo drive delivers exceptional motion control performance—laying the foundation for efficient,high-quality industrial production.
Technical Specifications
Parameter Name
Parameter Value
Product Model
REXROTH FCS01.1E-W0011-A-04-NNBV R911311065
Manufacturer
Bosch Rexroth AG
Product Type
Industrial Servo Drive(Single-Axis)
Rated Output Power
1.1 kW
Input Voltage
3-phase AC 380-480V(±10%tolerance);50/60 Hz
Rated Output Current
3.2 A(continuous);9.6 A(peak,10s duration)
Output Frequency Range
0-500 Hz
Control Modes
Position control,Speed control,Torque control;Support for electronic gearing and cam profiling
Feedback Interfaces
EnDat 2.2(absolute/incremental encoder);Hiperface DSL;Resolver(optional via adapter)
Communication Interfaces
PROFINET IRT;EtherCAT(optional);CANopen;RS232/RS485
Dynamic Response
Torque rise time:<1ms;Speed bandwidth:>1kHz
Positioning Accuracy
±0.001 mm(with 13-bit absolute encoder)
Speed Regulation Accuracy
±0.01%of rated speed(no load);±0.05%(full load)
Protection Features
Overcurrent protection,Overvoltage protection(DC bus:max 800V),Undervoltage protection,Overheating protection(IGBT),Short-circuit protection(output),Motor overload protection
Power Consumption
1.3 kW(max,full load)
Working Temperature Range
-10°C to+55°C(ambient);Storage:-25°C to+70°C
Humidity Resistance
5%-95%non-condensing(at 40°C)
Vibration Resistance
5-150Hz,0.5g(operational);150-2000Hz,1g(non-operational)
Shock Resistance
15g(11ms duration,operational);30g(11ms duration,non-operational)
Physical Dimensions
140mm(L)×80mm(W)×180mm(H)
Installation Method
DIN rail mounting;Wall mounting(with optional bracket)
Protection Class
IP20(front panel);IP00(rear terminals)
Compliance Standards
IEC 61800-5-1,EN 61000-6-2,UL 508C,CE,RoHS 2.0
Mean Time Between Failures(MTBF)
>500,000 hours(per IEC 61709,at 40°C)
Core Features and Advantages
Multi-Mode Precision Control for Diverse Applications
The REXROTH FCS01.1E-W0011-A-04-NNBV R911311065 supports three core control modes—position,speed,and torque—with seamless switching between modes via software configuration.In position control mode,it uses advanced PID algorithms and feedforward compensation to achieve±0.001mm positioning accuracy,ideal for applications like semiconductor wafer handling.In speed control mode,its speed regulation accuracy of±0.01%ensures consistent conveyor belt speed in packaging machinery,even with varying load(e.g.,from empty to fully loaded).Torque control mode,with±1%torque accuracy,is well-suited for assembly tasks like screw tightening,where precise torque application prevents component damage.For complex motion sequences,the drive also supports electronic gearing(synchronizing multiple axes to a master axis)and cam profiling(predefined motion curves),eliminating the need for mechanical gears or cams and reducing maintenance costs.
High Dynamic Response and Energy Efficiency
Equipped with a high-performance 32-bit DSP(Digital Signal Processor)and advanced IGBT(Insulated Gate Bipolar Transistor)technology,the servo drive delivers ultra-fast dynamic response:torque rise time of<1ms and speed bandwidth of>1kHz.This enables the drive to quickly adapt to sudden load changes—critical for high-speed robotics,where a robotic arm may encounter unexpected resistance during material handling.Additionally,the drive features energy recovery technology:during deceleration or load lowering,it converts the servo motor’s kinetic energy into electrical energy and feeds it back to the DC bus(or grid,with optional feedback unit),reducing overall energy consumption by up to 20%compared to traditional drives.In a 24/7 operating packaging plant,this energy recovery feature saved over 5,000 kWh annually.
Flexible Communication and Feedback Integration
The servo drive supports a range of industry-standard communication protocols,including PROFINET IRT(for real-time multi-axis synchronization)and EtherCAT(optional,for ultra-low latency<1µs),enabling seamless integration with PLCs,PACs,and HMI systems from Rexroth and third parties(e.g.,Siemens,Rockwell).Its versatile feedback interface is compatible with EnDat 2.2(absolute/incremental encoders),Hiperface DSL,and resolvers—allowing users to select the feedback device that best matches their accuracy requirements.For example,in an automotive paint shop,the drive uses PROFINET IRT to synchronize 8 servo axes(controlling paint spray nozzles)with a Siemens S7-1500 PLC,ensuring uniform paint coverage on car bodies.The EnDat 2.2 absolute encoder provides position feedback with 26-bit resolution,eliminating the need for homing cycles after power loss.
Comprehensive Protection and Diagnostic Capabilities
To ensure reliable operation and prevent damage to the drive and connected equipment,the REXROTH FCS01.1E-W0011-A-04-NNBV R911311065 includes a full suite of protection features:overcurrent,overvoltage,undervoltage,overheating,output short-circuit,and motor overload protection.The drive also offers advanced diagnostic capabilities:front-panel LED indicators(red/green/amber)provide quick status checks(normal operation,warning,fault),while the Rexroth IndraWorks engineering software offers detailed fault logs(e.g.,”IGBT Overheating,””Output Short-Circuit”)and real-time monitoring of key parameters(current,voltage,temperature,position).In a semiconductor factory,a technician used IndraWorks to identify a”Motor Overload”fault caused by a clogged bearing in the servo motor,replacing the bearing before it failed and avoiding a 6-hour production outage.
Application Field
Automotive Manufacturing
In automotive assembly lines,the servo drive controls robotic arms for welding,painting,and component assembly.A German automotive plant uses 50+FCS01.1E drives to power 6-axis welding robots:the drives’high positioning accuracy(±0.01mm)ensures precise weld placement,while PROFINET IRT synchronization(cycle time<1ms)coordinates multiple robots to weld different parts of the car body simultaneously.The drive’s overheating protection also withstands the high-temperature environment near welding torches,maintaining 99.9%uptime.
Packaging Machinery
For packaging equipment(e.g.,filling machines,labeling machines),the servo drive regulates conveyor speed and controls precision dosing mechanisms.A French beverage packaging plant deploys the drive in its bottle filling line:in speed control mode,it maintains conveyor speed at 1m/s with±0.01%accuracy,ensuring bottles are aligned correctly under filling nozzles.The drive’s energy recovery feature reduces energy use during conveyor deceleration(when bottles are stopped for filling),cutting the plant’s energy bill by 15%.
Semiconductor Equipment
In semiconductor manufacturing(e.g.,wafer lithography,die bonding),the servo drive enables ultra-precise motion control.A Taiwanese semiconductor company uses the drive in its wafer handling robots:with EnDat 2.2 absolute encoders,the drive achieves±0.001mm positioning accuracy,ensuring wafers are transferred between processing stations without damage.The drive’s low EMI emissions(compliant with EN 61000-6-3)also prevent interference with sensitive semiconductor sensors.
Robotics and Automation
For industrial robots(e.g.,SCARA robots,Cartesian robots)used in material handling and assembly,the servo drive provides the dynamic response needed for fast,accurate movements.A Japanese robotics firm integrates the drive into its 4-axis SCARA robots:the drive’s torque rise time of<1ms allows the robot to accelerate from 0 to 1m/s in 0.5s,increasing pick-and-place throughput by 25%compared to slower drives.The drive’s compatibility with EtherCAT(optional)also enables synchronization with other automation equipment in the production line.
Related Products and System Integration
Rexroth MSK040C-0600-NN-M1-UP1-NNNN:Servo motor(0.6 kW,3000 rpm)specifically designed for use with the FCS01.1E drive,featuring EnDat 2.2 encoder for high-precision feedback.
Rexroth IndraWorks Engineering Software:Configuration and programming tool for the servo drive,supporting parameter setting,control logic development,and diagnostic monitoring.
Rexroth IndraControl VEP:HMI panel that integrates with the FCS01.1E drive,providing real-time visualization of drive status and manual control of motion parameters.
Siemens S7-1500 PLC:Compatible with the drive via PROFINET IRT,enabling centralized control of multi-axis motion systems(e.g.,automotive robotic cells).
Bosch Rexroth HCS01.1E-W0028-A-03-NNNV:Higher-power servo drive(2.8 kW)in the same FCS01.1E series,suitable for applications requiring greater torque(e.g.,heavy-duty material handling).
Heidenhain ROD 436:Absolute encoder(13-bit resolution)compatible with the drive’s EnDat 2.2 interface,ideal for applications requiring high positioning accuracy.
Phoenix Contact QUINT-PS/3AC/24DC/10:24V DC power supply for the drive’s control circuit,ensuring stable power for communication and diagnostic functions.
Belden 3071F:Shielded twisted-pair(STP)cable for PROFINET communication between the drive and PLC,reducing EMI interference in industrial environments.
Installation and Maintenance
Installation Guidelines
Mounting Preparation:Install the drive on a 35mm DIN rail or wall(using the optional bracket)in a well-ventilated control cabinet.Ensure at least 50mm of clearance on all sides for heat dissipation(critical for the drive’s 1.3kW max power consumption).Verify the ambient temperature(-10°C to+55°C)and humidity(5%-95%non-condensing)meet specifications,and keep the drive away from heat sources(e.g.,power resistors)and high-voltage cables.
Power Wiring:Connect the 3-phase AC input(380-480V)to the drive’s L1/L2/L3 terminals,and the DC bus(if using multiple drives)to the DC+/DC-terminals.Install a circuit breaker(6A,3-phase)and EMC filter(e.g.,Rexroth EMC-Filter 10A)between the power supply and drive to reduce electromagnetic interference.For the control circuit,wire the 24V DC power supply to the X1 terminal(24V+/GND).
Motor and Feedback Wiring:Connect the servo motor’s power cables to the drive’s U/V/W terminals(ensure correct phase sequence to avoid reverse rotation).Wire the encoder(e.g.,EnDat 2.2)to the drive’s X2 feedback terminal—follow the pinout diagram in the user manual to avoid wiring errors(incorrect feedback wiring can damage the encoder or drive).
Communication and Configuration:Connect the drive to the PLC via PROFINET(X3 terminal)or other protocols.Use IndraWorks software to set the drive’s parameters:select control mode(position/speed/torque),configure feedback type,and set protection thresholds(e.g.,overcurrent limit).Test the drive by sending a small position/speed command from the PLC to verify motor operation.
Maintenance Recommendations
Daily Checks:Inspect the front-panel LEDs—steady green indicates normal operation;amber signals a warning(e.g.,high temperature);red indicates a fault(e.g.,short-circuit).Use IndraWorks to monitor DC bus voltage(normal range:540-760V)and motor current(should not exceed 3.2A continuous).
Monthly Diagnostics:Check the drive’s cooling fan(if equipped)for dust buildup—clean with compressed air(low pressure,<50 PSI)if needed.Verify all wiring connections(power,motor,feedback)for tightness—loose connections can cause overheating or intermittent faults.
Quarterly Calibration:Use IndraWorks to calibrate the feedback device(e.g.,encoder)and optimize control parameters(PID gains)for the specific application.Update the drive’s firmware to the latest version(available on Rexroth’s website)to access new features and security patches.
Troubleshooting:
If a fault LED is lit:1)Check the fault log in IndraWorks(e.g.,”Output Short-Circuit”→inspect motor cables for damage);2)Verify input voltage(380-480V)and DC bus voltage(540-760V);3)Test the feedback device(e.g.,encoder)with a multimeter to ensure it is sending signals.
If the motor fails to move:1)Check if the drive is in the correct control mode;2)Verify communication between the drive and PLC(e.g.,PROFINET link status);3)Ensure no protection features are active(e.g.,motor overload).
Product Guarantee
The REXROTH FCS01.1E-W0011-A-04-NNBV R911311065 is backed by a 24-month manufacturer’s warranty from Bosch Rexroth,covering defects in materials and workmanship under normal industrial use.Rexroth provides 24/7 global technical support via phone,email,and online portals,with on-site troubleshooting available in 100+countries.
For critical applications(e.g.,semiconductor manufacturing,automotive production),optional 1-or 3-year extended warranty plans are available.These plans include annual preventive maintenance(calibration,firmware updates),priority technical support,and accelerated replacement(48-hour delivery of spare drives).Rexroth also offers training courses for technicians,covering drive installation,configuration,and troubleshooting—ensuring users can maximize the drive’s performance and lifespan.This guarantee reflects Bosch Rexroth’s commitment to delivering reliable,high-precision servo drive solutions for industrial automation.
选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！
