Description

The SYHNC100-NIB-2X-W-24-P-D-E23-A012 is a compact, high-performance motion control CPU designed for demanding industrial automation applications requiring precise multi-axis coordination. As part of the SYHNC100 series, this module integrates a real-time motion engine, programmable logic controller (PLC), and communication interfaces into a single IP20-rated unit. Specifically configured for 2-axis synchronous control, it supports advanced interpolation modes—including linear, circular, and electronic gearing—making it ideal for CNC routers, labeling machines, robotic arms, and converting equipment. With dual Ethernet ports (one dedicated to EtherCAT master functionality), built-in 24 VDC power supply input, and support for safety protocols like Safe Torque Off (STO), the SYHNC100-NIB-2X-W-24-P-D-E23-A012 delivers both performance and compliance in a space-efficient form factor.

Application Scenarios

At a European packaging plant producing medical blister packs, an aging proprietary controller caused frequent misalignment between film feed and punching stations, leading to 8% material waste. The facility replaced it with the SYHNC100-NIB-2X-W-24-P-D-E23-A012. leveraging its nanosecond-level synchronization between servo axes. Within weeks, registration accuracy improved by 95%, reducing scrap to under 1%. “The electronic cam function alone paid for the upgrade in three months,” said the production manager. “And we now monitor cycle times remotely via its web server.”

Note: Requires compatible servo drives (e.g., SYSDRIVE series) or third-party EtherCAT-compliant drives.

Technical Principles and Innovative Values

Innovation Point 1: Unified Architecture – The SYHNC100 eliminates the traditional separation between PLC and motion controller, executing both logic and trajectory planning on a single real-time kernel—reducing latency and simplifying architecture.

Innovation Point 2: Embedded Web Diagnostics – Technicians can access axis status, error logs, and oscilloscope-like plots via any browser—no software installation needed—accelerating troubleshooting during downtime.

Innovation Point 3: EtherCAT Determinism – As an EtherCAT master, the module achieves sub-millisecond cycle times with jitter below 1 µs, ensuring tight coordination even at high speeds.

Innovation Point 4: Safety Without Extra Hardware – While STO requires external contactors, the CPU provides safety status feedback and integrates safety logic into the main program, reducing wiring and cabinet space.

Application Cases and Industry Value

In a U.S. automotive parts stamping line, the SYHNC100-NIB-2X controls a dual-arm pick-and-place robot feeding a press. Its ability to synchronize with the press crank angle via encoder input reduced cycle time by 12%. Meanwhile, at a Chinese textile mill, the same controller manages tension and speed across two unwinders using load cell feedback and closed-loop torque control—eliminating fabric breaks during spool changes.

These applications highlight the module’s versatility: from discrete manufacturing to continuous process handling, the SYHNC100 adapts through software, not hardware swaps.

Related Product Combination Solutions

SYSDRIVE Servo Drives: Native compatibility with SYHNC100 via EtherCAT; support STO and regenerative braking.

SYMOTION Studio: Engineering suite for motion programming, HMI design, and simulation.

HMI Panels (e.g., SYHMI-700): Optional touchscreen interfaces that communicate seamlessly with the CPU.

Encoder Modules (e.g., SYENC-100): For high-resolution feedback from third-party motors.

Safety Relays (e.g., PILZ PNOZ): Required to implement STO circuit per ISO 13849.

OPC UA Servers/Gateways: Enable integration with MES or cloud platforms like MindSphere or Azure IoT.

Backup Battery Module (SYBAT-01): Preserves program and position data during power loss.

Installation, Maintenance, and Full-Cycle Support

Installation involves DIN-rail mounting, 24 VDC power connection, and linking EtherCAT to servo drives. Shielded cables and proper grounding are essential for noise immunity. The module supports hot-plug diagnostics—drive errors appear instantly on the web interface.

Maintenance is largely predictive: built-in counters track motor hours, thermal cycles, and fault events. Firmware updates can be deployed remotely via the web server.

We provide end-to-end support for the SYHNC100 platform—including system design, code migration from legacy controllers (e.g., Siemens SINUMERIK or Allen-Bradley Ultra), and on-site commissioning. Every SYHNC100-NIB-2X-W-24-P-D-E23-A012 is tested for full functionality and backed by a 24-month warranty. Whether you’re building a new machine or modernizing an existing line, this controller offers a future-proof foundation for intelligent, connected automation.