The redundant architecture of Metso ACN C20 controller is upgraded to help improve the reliability of DCS systems in the paper industry by 60%.缩略图

The redundant architecture of Metso ACN C20 controller is upgraded to help improve the reliability of DCS systems in the paper industry by 60%.

The redundant architecture of Metso ACN C20 controller is upgraded to help improve the reliability of DCS systems in the paper industry by 60%.插图

Industry trends and technological breakthroughs:

Redundant network architecture optimization

Metso ACN C20 controller realizes network redundancy configuration through triple Ethernet interfaces (LAN1. LAN2. LAN3), in which LAN1 is connected to optical fiber remote transmission, and LAN2 and LAN3 are connected to the switch respectively to form a dual-loop backup. After the application of the DCS system of PM16 in a paper mill, the network interrupt recovery time was shortened from 15 minutes to 2 minutes, and the system availability reached 99.99%.

Profibus communication diagnostic function enhancement

The controller’s built-in Profibus interface card supports dual-mode communication on the main station/slave station, and dynamically allocates IP addresses through DHCP (format 172.30. X.1) and monitor the integrity of the signal in real time. A case shows that its fault diagnosis function can identify communication link abnormalities 24 hours in advance, avoid production interruptions caused by signal loss, and reduce annual failure downtime by 85%.

Low power consumption and high stability design

The operating power of the controller is only 20W (peak 30W), supports 18-36VDC wide voltage input, and 1GB of DDR SDRAM memory. In the application of Hengfeng Paper PM16. there has been no hardware failure for three consecutive years, and the core processor frequency is more than 800MHz to ensure real-time control response.

Industrial Internet of Things (IIoT) integration

Combined with CompactFlash card storage and BU server remote management functions, the controller realizes dynamic configuration program update and data cloud backup. Through this function, a chemical plant adjusts the system maintenance cycle from quarterly to real-time response, and the data synchronization efficiency is increased by 40%.

Technical highlights:

Network self-healing ability: three-network redundancy + hot-swappable interface design, supporting automatic switching of fault nodes.

Intelligent diagnosis: Accurately locate communication anomalies through SOE event recording and signal light status indication.

Energy management: Dynamic power distribution mechanism, power consumption is 25% lower than that of traditional controllers.

Industry impact:

The redundant architecture and intelligent diagnostic technology of Metso ACN C20 promote the transformation of paper, chemical and other process industries from “passive maintenance” to “predictive operation and maintenance”. Its application in DCS system verifies the core value of industrial controllers in high reliability scenarios and provides a standardized solution for equipment health management under Industry 4.0.

Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures.

Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953

SOLEMN COMMITMENT

1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay.

2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems.

3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services.

4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free.

5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems.

6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour.

7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer.

The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers.

We supply directly from abroad, without middlemen, reducing the cost of use.

There is really no middleman who can make a price difference! !

If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time.

Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit.

Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields!

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SCANde INTELLISCANDE14-405NM SCANLAB

The redundant architecture of Metso ACN C20 controller is upgraded to help improve the reliability of DCS systems in the paper industry by 60%.插图1

The redundant architecture of Metso ACN C20 controller is upgraded to help improve the reliability of DCS systems in the paper industry by 60%.插图2