Product Overview
The Siemens 562-001 is a high-performance, 32-bit central processing unit (CPU) module, famously known as the “Power Open Processor,” designed for the top-tier models of the Siemens Simatic S5 series, specifically the S5-135U and S5-155U programmable logic controllers. This processor represented a significant technological leap in its era, incorporating a powerful 32-bit architecture and a dedicated floating-point co-processor to handle complex computational tasks that were beyond the capability of standard 16-bit PLC CPUs. The Siemens 562-001 serves as the core computational and control unit of the PLC system, executing the user-programmed automation logic, managing the system’s comprehensive I/O structure, handling communication with programming devices and networks, and providing system diagnostics. It is designed to manage large, complex automation projects that require fast processing speeds, extensive memory, and the ability to execute sophisticated mathematical and data handling operations, such as those found in process control, material handling, and large manufacturing lines.As the heart of the S5-135U/155U rack, the Siemens 562-001 operates on a multi-processor backplane bus, allowing it to coordinate with additional co-processor modules for specialized functions like communications or additional calculation power. Its “Power Open” designation underscores its capability for “open” programming, supporting not only the standard STEP 5 languages (Statement List, Ladder Diagram, Function Block Diagram) but also high-level language programming in C or Pascal for particularly complex or algorithmically intensive functions. This made the Siemens 562-001 uniquely suited for applications that blended classic sequential control with advanced computational tasks, such as recipe management, statistical process control, and complex closed-loop control. Its value was in providing a scalable, powerful, and versatile control platform that could serve as the central nervous system for the most demanding industrial automation systems of its time, offering a bridge between traditional PLC reliability and the power of a mini-computer.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 562-001 |
| Manufacturer | Siemens AG |
| Product Type | 32-bit Central Processing Unit (Power Open Processor) |
| Compatible Rack | Siemens Simatic S5-135U / S5-155U |
| Word Length | 32-bit CPU with integrated Floating-Point Unit (FPU) |
| Memory | Extensive work memory for program and data; expandable via memory submodules |
| Processing Speed | High performance for its generation, with fast bit operation and word processing times |
| Programming Languages | STEP 5 (STL, LAD, CSF), plus optional high-level languages (C, Pascal) |
| Integrated Communication | MPI (Multi-Point Interface) for programming device/OP connection; support for various network protocols via communication processors |
| I/O Addressing Capacity | Capable of managing a very large number of digital and analog I/O points (several thousand) |
| Number of Integrated Functions | Timers, counters, comparators, complex math functions (floating-point) |
| Operating System | Firmware-based real-time operating system |
| Backplane Interface | S5-135U/155U multi-processor bus |
| Power Supply | Powered via the system rack’s power supply unit |
| Diagnostics | Comprehensive self-diagnostics with status and error LEDs; diagnostic buffer |
Main Features and Advantages
The Siemens 562-001 is distinguished by its raw computational power and architectural openness. The integration of a 32-bit CPU with a hardware floating-point unit was a groundbreaking feature, enabling it to execute complex mathematical operations—including trigonometric functions, logarithmic calculations, and real-number arithmetic—with unprecedented speed and precision for a PLC. This made it ideal for advanced process engineering tasks, model-based control, and data-intensive applications. Its support for high-level language programming (C/Pascal) allowed engineers to implement custom, optimized algorithms directly on the controller, providing a level of flexibility and performance that was unique in the PLC market at the time.System scalability and advanced communication are core strengths. The Siemens 562-001 could serve as the master in a multi-processor configuration within the same rack, sharing the control load with other CPU or co-processor modules. It supported a vast and modular I/O system, allowing for the construction of extremely large automation systems. For communication, it provided the foundational MPI interface and, more importantly, could be equipped with a range of powerful communication processor (CP) modules for networks like SINEC L2 (PROFIBUS) and Industrial Ethernet, enabling seamless integration into plant-wide automation hierarchies. The CPU also featured a comprehensive diagnostic system, including a detailed diagnostic buffer that logged system events and errors, greatly simplifying troubleshooting and maintenance. The combination of brute-force processing, programming flexibility, and scalable architecture made the Siemens 562-001 Power Open Processor a legendary platform for tackling the most challenging automation problems.