B&R modular controller helps breakthrough in the accuracy of shaftless gravure printing
Technological trends and industry applications
Innovation of shaftless printing control
The B&R 2AO300.6 module controller realizes high-real-time data transmission through the POWERLINK bus in the gravure printing press, supporting the synchronous control of 10 color group units. Its processing speed reaches 15Hz and the program capacity is 2MB. Combined with the ACOPOS servo drive system, it significantly improves the color matching accuracy and production efficiency. This scheme has been successfully applied to large-scale printing equipment to reduce mechanical spindle dependence and maintenance complexity.
Intelligent upgrade of injection molding machine
The B&R PCC system (such as the CP476 series) cooperates with the 2AO300.6 module to realize the closed-loop control of melt back pressure in the injection molding machine, with a temperature accuracy of ±1°C. Optimize the heating program through intelligent PID algorithm to reduce energy consumption and improve product quality. The system supports C language programming, adapts to different tonnage injection molding machines, flexible parameter adjustment, no need for frequent debugging.
Distributed control system expansion
In the finished oil automatic canning system, the B&R X20 series PCC is combined with the 2AO300.6 module to build a distributed I/O network, connecting 14 crane positions and pumping stations through CAN bus or Ethernet. The scheme supports real-time monitoring of combustible gas alarm and flowmeter data to improve the safety and automation of oil packaging.
Market and technological trends
Industry 4.0 integration: The modular design of B&R controllers (such as 2AO300.6) and high compatibility (supporting POWERLINK, EtherCAT and other protocols) promote the intelligent and networked development of industrial control systems.
Safety and reliability: Its triple redundant architecture (such as the Triconex cooperation case) and anti-interference design meet the safety needs of high-risk scenarios such as petrochemical industry and nuclear power.
Industry penetration: From textile machinery (high-speed winding head control) to fiber production equipment (ETHE-RNET Powerlink transformation), B&R technology covers many fields to help enterprises reduce costs and increase efficiency.
User cases and values
A large printing enterprise: After adopting a B&R controller, the color set error is reduced from ±0.1mm to ±0.05mm, and the production capacity is increased by 20%.
Injection molding machine manufacturer: Through the B&R temperature control scheme, the product yield is increased by 15% and the energy consumption is reduced by 10%.
Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures.
Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953
SOLEMN COMMITMENT
1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay.
2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems.
3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services.
4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free.
5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems.
6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour.
7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer.
The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers.
We supply directly from abroad, without middlemen, reducing the cost of use.
There is really no middleman who can make a price difference! !
If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time.
Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit.
Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields!
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