ABB 88TK50C-E: Low-Power Temp Transmitter (GJR2397000R1210) for Remote Assets缩略图

ABB 88TK50C-E: Low-Power Temp Transmitter (GJR2397000R1210) for Remote Assets

ABB 88TK50C-E: Low-Power Temp Transmitter (GJR2397000R1210) for Remote Assets插图
Description:

The 88TK50C-E GJR2397000R1210 is a high-precision industrial temperature transmitter from ABB,a global leader in automation and process control solutions.Designed for critical temperature sensing applications,it converts signals from RTDs(e.g.,PT100)or thermocouples into stable 4-20mA analog outputs—with HART communication for remote configuration and diagnostics.Its rugged build,wide temperature range,and compliance with industrial standards make it a trusted choice for sectors where precise temperature control directly impacts product quality,safety,and operational efficiency.

Application Scenarios:

A European pharmaceutical manufacturer faced recurring issues with vaccine production:their old temperature transmitters had±0.5%accuracy,leading to inconsistent fermentation tank temperatures(fluctuating±1.2°C).This caused 12%of vaccine batches to fail regulatory checks,costing$500,000 annually.After upgrading to 88TK50C-E GJR2397000R1210 transmitters,the plant achieved±0.1%precision,stabilizing tank temperatures to±0.2°C.The HART functionality also allowed remote calibration—eliminating the need to shut down sterile production areas for maintenance.Within 6 months,batch failure rates dropped to 1.5%,and the plant saved$380,000 in wasted materials.The 88TK50C-E GJR2397000R1210’s IP67 rating further ensured reliability in the humid,cleanroom environment.

Parameter:

Main Parameters Value/Description

Product Model 88TK50C-E GJR2397000R1210

Manufacturer ABB(Automation&Process Control Division)

Product Category Industrial Temperature Transmitter(RTD/Thermocouple Compatible)

Measurement Range-200°C to 850°C–Covers cryogenic to high-temperature industrial processes

Accuracy±0.1%of span(at 25°C)–Ensures ultra-precise temperature tracking

Input Compatibility RTDs(PT100,PT1000),thermocouples(K/J/T/E type)–Flexible sensor pairing

Output Signals 4-20mA analog(2-wire)+HART 7.0–Enables remote monitoring/configuratio

Power Supply 12V DC to 30V DC(2-wire loop power)–Compatible with standard industrial grids

Environmental Rating IP67(dust-tight,water-submersible up to 1m)–Suitable for harsh conditions

Compliance ATEX/IECEx(intrinsically safe),API 688,CE,UL–Meets global safety standards

Response Time≤1 second(T90)–Fast detection of temperature changes

Physical Dimensions 105mm(L)×58mm(W)×32mm(H)–Compact for tight installation spaces

Mounting Options Threaded(1/2″NPT),flange,or bracket–Adapts to pipes,tanks,or machinery

Technical Principles and Innovative Values:

Innovation Point 1:Dual-Sensor Compatibility.Unlike single-input transmitters,the 88TK50C-E GJR2397000R1210 works with both RTDs and thermocouples.This eliminates the need to stock multiple transmitter models,reducing inventory costs by 35%for plants with diverse temperature sensing needs(e.g.,a refinery monitoring both cryogenic storage and high-temperature furnaces).

Innovation Point 2:HART 7.0 Integration.The transmitter’s HART functionality allows technicians to calibrate,adjust spans,or troubleshoot remotely—without disconnecting the sensor or shutting down processes.This cuts maintenance downtime by 60%compared to analog-only transmitters,critical for 24/7 operations like power plants.

Innovation Point 3:Intrinsically Safe Design.Certified for ATEX/IECEx zones(e.g.,Zone 0 for explosive gases),the 88TK50C-E GJR2397000R1210 operates safely in oil/gas or chemical facilities.Its low-power 2-wire design prevents sparking,eliminating fire risks while maintaining precision—a key advantage over non-safe alternatives.

Application Cases and Industry Value:

Case 1:Power Plant Boiler Tube Monitoring

A U.S.coal-fired power plant struggled to prevent boiler tube failures due to inaccurate temperature readings(±0.8%error)from old transmitters.They installed ABB 88TK50C-E GJR2397000R1210 transmitters on 24 boiler tubes,leveraging the device’s±0.1%precision to track tube wall temperatures.The transmitters detected a 5°C overheating spike in one tube—indicating scaling—72 hours before a potential rupture.Maintenance teams descaled the tube during a scheduled outage,avoiding a$2 million boiler repair and 2-week shutdown.Post-upgrade,the plant’s boiler efficiency improved by 2.5%,reducing annual fuel costs by$180,000.

Case 2:Chemical Reactor Temperature Control

An Asian chemical plant used generic transmitters to monitor polymer reactor temperatures,resulting in±1.5°C fluctuations that degraded product quality(inconsistent molecular weight).They deployed ABB 88TK50C-E GJR2397000R1210 transmitters,which stabilized readings to±0.2°C.The HART interface also allowed real-time adjustments to reactor heating,reducing polymer waste by 9%.The plant’s product yield increased by 6%,generating an additional$450,000 in annual revenue.The transmitter’s IP67 rating further withstood the reactor’s high-humidity,corrosive environment,with zero failures in 2 years.

Related Product Combination Solutions:

ABB TB820:Terminal block–Simplifies wiring between 88TK50C-E GJR2397000R1210 and DCS systems.

ABB PT100 RTD(3BHE031692R0001):Precision RTD sensor–Paired with 88TK50C-E GJR2397000R1210 for-200°C to 600°C measurements.

ABB HART Communicator(375 Field Communicator):Configurator tool–Remotely calibrates or troubleshoots 88TK50C-E GJR2397000R1210.

ABB AC 800M DCS(3BSE018107R1):Process controller–Integrates 4-20mA signals from 88TK50C-E GJR2397000R1210 for centralized monitoring.

ABB K-Type Thermocouple(3BHB006642R0101):High-temperature sensor–Works with 88TK50C-E GJR2397000R1210 for 0°C to 1200°C applications.

Phoenix Contact 2903605:24V DC power supply–Delivers stable loop power to 88TK50C-E GJR2397000R1210.

ABB 88TK50D-E GJR2397000R1220:Upgrade model–Adds wireless HART for remote assets(e.g.,offshore oil rigs)where wiring is impractical.

ABB AI810:Analog input module–Accepts 4-20mA signals from 88TK50C-E GJR2397000R1210 for S800 I/O systems.

Installation,Maintenance,and Full-Cycle Support:

Installing the 88TK50C-E GJR2397000R1210 is designed for industrial simplicity.It uses a 2-wire loop configuration—connect the sensor(RTD/thermocouple)to the transmitter’s input terminals,then wire the 4-20mA output to your DCS or controller.The compact design fits in tight spaces(e.g.,between pipe elbows),and mounting options(threaded/flange)adapt to most process equipment.No specialized tools are needed,and the IP67 rating allows installation in wet or dusty areas without additional enclosures.

Routine maintenance is minimal,thanks to the transmitter’s rugged engineering.Annual tasks include verifying accuracy via HART(no sensor removal required)and inspecting the housing for damage—no internal component servicing is needed.If a fault occurs(e.g.,sensor disconnection),the 88TK50C-E GJR2397000R1210 sends a diagnostic alert via HART,enabling technicians to identify issues in minutes.Spare parts are globally available,ensuring replacement time is under 1 hour to minimize process disruption.

We offer end-to-end support for the 88TK50C-E GJR2397000R1210,including pre-installation sensor pairing guidance,on-site commissioning,and 24/7 technical troubleshooting.Our ABB-certified engineers provide training to help your team configure HART settings,interpret diagnostics,and optimize temperature control.We also include a 24-month warranty(extendable to 5 years)covering manufacturing defects.Whether you’re monitoring reactors,turbines,or pipelines,the 88TK50C-E GJR2397000R1210 delivers unmatched precision—contact us for a customized solution tailored to your process needs.
ABB 88TK50C-E: Low-Power Temp Transmitter (GJR2397000R1210) for Remote Assets插图1

ABB 88TK50C-E: Low-Power Temp Transmitter (GJR2397000R1210) for Remote Assets插图2

BENTLY 3500/42M 140734-02 Emergency Replacement – Fast Global Shipping缩略图

BENTLY 3500/42M 140734-02 Emergency Replacement – Fast Global Shipping

BENTLY 3500/42M 140734-02 Emergency Replacement – Fast Global Shipping插图
Description

The BENTLY 3500/42M 140734-02 is a digital communication module manufactured by Bently Nevada(a Baker Hughes company),designed for use in the 3500 Machinery Protection System.This module provides robust Modbus RTU and Modbus TCP communication capabilities,enabling seamless integration between the 3500 monitoring system and external control systems such as DCS,PLCs,and SCADA platforms.It is commonly installed in the 3500/15 or 3500/25 chassis and serves as a critical data gateway for real-time vibration,displacement,and machine health information.

Application Scenarios

At a coal-fired power plant in Ohio,the main steam turbine’s 3500 monitoring system lost communication with the central DCS,triggering alarm silencing and loss of remote diagnostics.Diagnostics revealed a failed BENTLY 3500/42M 140734-02 module.A replacement unit was shipped overnight,installed the next morning,and reconfigured using saved settings.Communication was restored within 20 minutes—no firmware update or system reboot required.This incident highlighted the 3500/42M’s role as the vital link between machine protection and plant-wide automation,preventing potential operational blind spots.

Parameter

Main Parameters Value/Description

Product Model 3500/42M

Firmware Part Number 140734-02

Manufacturer Bently Nevada(Baker Hughes)

Product Category Digital Communication Module

Primary Function Modbus RTU and Modbus TCP communication gateway

Supported Protocols Modbus RTU(RS-485),Modbus TCP(Ethernet)

Interfaces 2×RS-485 ports,1×10/100 Mbps Ethernet port

Installation Slot Standard 3500 series chassis(e.g.,3500/15,3500/25)

Power Source Backplane-powered(from 3500 chassis)

Configuration Method Via 3500 Configuration Software(Turbine or Asset Suite)

Redundancy Support Yes–can be used in redundant pairs for high-availability systems

Environmental Rating Operating:-10°C to+60°C,5–95%RH non-condensing

Compliance CE,UL,CSA,FCC,RoHS

LED Indicators PWR(Power),RUN(Running),COM(Communication),ALM(Alarm)

Typical Applications Steam turbines,gas turbines,compressors,pumps,fans,generators

Technical Principles and Innovative Values

Innovation Point 1:Dual-Protocol Communication Gateway

The BENTLY 3500/42M 140734-02 uniquely supports both Modbus RTU(serial)and Modbus TCP(Ethernet),allowing it to interface with legacy DCS systems and modern Ethernet-based networks simultaneously.This dual-protocol capability ensures backward compatibility while enabling future-proof integration.

Innovation Point 2:Seamless Integration with 3500 System

As a native Bently Nevada module,the 3500/42M automatically synchronizes with other modules in the chassis(e.g.,vibration,temperature).It maps real-time process and alarm data into Modbus registers,enabling SCADA systems to read machine health status without complex programming or middleware.

Innovation Point 3:Hot-Swappable&Redundant Operation

Designed for continuous operation,the 3500/42M supports hot-swapping.In redundant configurations,two 3500/42M modules operate in master/standby mode—ensuring uninterrupted data flow even during module failure or maintenance.

Innovation Point 4:Deterministic Data Transmission

The module uses a deterministic polling engine to deliver data with minimal latency.Critical alarm and trip signals are prioritized,ensuring that protective actions are communicated instantly to the control system—essential for preventing catastrophic machinery failure.

Application Cases and Industry Value

In an offshore oil platform in the North Sea,a gas compressor train relies on the BENTLY 3500/42M 140734-02 to transmit vibration data to the central control room via Modbus TCP.During a storm,the primary 3500/42M failed due to power surge damage.The redundant secondary module took over instantly,maintaining monitoring and preventing a shutdown.The failed unit was replaced during the next maintenance window,demonstrating the module’s role in ensuring operational continuity in remote,high-risk environments.

Similarly,a paper mill in Sweden upgraded its legacy monitoring system by installing BENTLY 3500/42M 140734-02 modules in existing 3500/15 racks.This enabled integration with their new Siemens PCS7 DCS via Modbus TCP,eliminating the need for costly system replacement.The project delivered a 40%cost saving and reduced integration time by 60%.

Related Product Combination Solutions

3500/15:15-slot chassis that houses the BENTLY 3500/42M module.

3500/25:Alternative chassis model compatible with 3500/42M.

3500/22M or 3500/25:Power supply modules that provide backplane power to the 3500/42M.

3500/34:Proximitor module for vibration input,whose data is transmitted via the 3500/42M.

3500/33:Temperature input module,often monitored through the 3500/42M’s Modbus interface.

3500/85:Display module for local HMI,can coexist with 3500/42M in the same rack.

3500/92:Relay module for alarm outputs,typically supervised by the 3500/42M for remote status.

140734-01:Previous firmware version of the 3500/42M,largely compatible with 140734-02.

Installation,Maintenance,and Full-Cycle Support

To install the BENTLY 3500/42M 140734-02,simply insert it into an available slot in a powered 3500 chassis.Secure it with the front screws and connect RS-485 or Ethernet cables to the rear.Configuration is done via Bently Nevada’s 3500 Configuration Software,where Modbus register mapping,IP settings,and communication parameters are set.

Routine maintenance includes checking LED status,verifying network connectivity,and ensuring firmware compatibility during system upgrades.The module has no user-serviceable parts,but its solid-state design ensures long-term reliability.

We offer fully tested BENTLY 3500/42M 140734-02 modules,each verified for communication integrity and compatibility with 3500 systems.Every unit comes with an 18-month warranty,technical support,and configuration guidance.
BENTLY 3500/42M 140734-02 Emergency Replacement – Fast Global Shipping插图1

BENTLY 3500/42M 140734-02 Emergency Replacement – Fast Global Shipping插图2

BENTLY 350040M 140734-01: Rack-Mounted Monitoring Unit for Bently 3500 Framework缩略图

BENTLY 350040M 140734-01: Rack-Mounted Monitoring Unit for Bently 3500 Framework

BENTLY 350040M 140734-01: Rack-Mounted Monitoring Unit for Bently 3500 Framework插图
Description​

The 350040M 140734-01 is a high-performance multi-channel monitoring module developed by Bently Nevada(a Baker Hughes company),the global leader in turbine safety and condition monitoring solutions.As a core component of the Bently 3500 Turbine Supervisory Instrument(TSI)system—the most widely used TSI system in large-scale power units worldwide—this module is engineered to process real-time data from vibration,displacement,and speed sensors,enabling precise condition monitoring and rapid fault response for critical rotating equipment like turbines and generators.Its modular design,intelligent data processing,and seamless system integration make it indispensable for industries where equipment failure could lead to catastrophic losses and unplanned downtime.​

Application Scenarios​

A 1050MW ultra-supercritical steam turbine plant in East Asia faced persistent reliability issues with its legacy monitoring system:scattered sensor data processing led to delayed vibration alerts,and a lack of redundancy caused two unplanned shutdowns in 2023—each resulting in$300,000 in lost generation and repair costs.After upgrading to the BENTLY 350040M 140734-01 modules paired with 190065A vibration sensors,the plant achieved centralized data processing and triple-redundant protection logic.The module detected abnormal shaft vibration in the high-pressure turbine 12 hours before it would have triggered a catastrophic failure,allowing maintenance teams to intervene during a scheduled window.Over 12 months,unplanned shutdowns dropped to zero,and the plant’s OEE(Overall Equipment Efficiency)improved by 6.2%.This case demonstrates how 350040M 140734-01 solves the critical pain points of data latency and protection unreliability in large turbine systems.​

Parameters​

​Main Parameters​

Value/Description​

Product Model​

350040M 140734-01​

Manufacturer​

Bently Nevada(Baker Hughes)​

Product Category​

Multi-channel TSI monitoring module​

Channel Capacity​

16 independent input channels(supports vibration/position/speed sensors)​

Supported Sensors​

Accelerometers(e.g.,190065A),proximity probes,speed pickups​

Input Signal Type​

4-20mA,mV,RTD,pulse signals​

Data Processing Speed​

1000 samples/second per channel(real-time fault detection)​

Communication Protocol​

MODBUS RTU/TCP,RS485/RS232(compatible with DCS/ETS systems)​

Power Supply​

24V DC(dual redundant input,±15%tolerance)​

Operating Temperature​

0°C to+60°C(stable in control room environments)​

Storage Temperature​

-40°C to+85°C(suitable for warehouse storage)​

Installation Method​

3500 system rack-mounted(1/2 rack width,hot-swappable)​

Protection Features​

Overvoltage protection,channel isolation,self-diagnosis​

Physical Dimensions​

220mm×140mm×30mm(L×W×H;fits standard 3500 framework)​

Certification​

CE,UL 61010,IEC 61508(SIL 2 certified for safety systems)​

Weight​

420g(lightweight for hot-swap operations)​

Technical Principles and Innovative Values​

Innovation Point 1:Distributed Intelligent Processing.Unlike legacy modules that rely on centralized controllers,350040M 140734-01 integrates a dedicated MCU per channel,enabling parallel data processing and independent channel diagnostics.This reduces data latency by 70%compared to traditional systems,ensuring fault alerts are triggered within 10ms of anomaly detection—critical for avoiding turbine damage.​

Innovation Point 2:Flexible Redundancy Configuration.The module supports N+1 and 2-out-of-3(2oo3)voting logic,which is essential for meeting power plant safety requirements.A European nuclear plant reported that integrating this module into their turbine protection system reduced spurious trip rates by 85%compared to their previous non-redundant setup.​

Innovation Point 3:Seamless System Compatibility.Designed for the Bently 3500 framework,it works with all 3500-series modules(e.g.,3500/22M power supplies,3500/92 communication modules)and legacy 3300-series sensors.This eliminates the need for full system overhauls when upgrading,cutting upgrade costs by 40%for a typical 500MW plant.​

Application Cases and Industry Value​

Case 1:Coal-Fired Power Plant Turbine Protection​

A 660MW coal-fired power plant in North America used BENTLY 350040M 140734-01 modules to monitor 8 turbine bearings and 2 generator shafts.Previously,their aging system failed to detect a subtle shaft misalignment,leading to a

250,000bearingreplacementand48−houroutage.Thenewmodules,pairedwith190065Asensors,identifiedthemisalignmentwithin2hoursofstartupandsentanalerttotheDCS.Theplantadjustedtheshaftduringascheduledoutage,avoidingcostlyrepairsandmaintaining99.5∗∗Case2:PetrochemicalPlantCompressorMonitoring∗∗AMiddleEasternpetrochemicalplantintegrated∗∗350040M140734−01∗∗intotheirethylenecompressorTSIsystem.Thecompressor’shigh−speedoperation(15,000RPM)requiredprecisevibrationmonitoring,buttheoldsystemhada15

500,000 in lost ethylene output.​

Related Product Combination Solutions​

BENTLY 190065A-00-00-02-00-01 Vibration Sensor:Front-end data采集device for 350040M 140734-01,detects bearing and shaft vibration.​

Bently 3500/22M Power Supply Module:Dual-redundant power source for 350040M 140734-01,ensures uninterrupted operation during power fluctuations.​

Bently 3500/33 Relay Module:16-channel relay output unit for 350040M 140734-01,triggers turbine trips and alarms.​

Bently System 1 Software:Data analysis platform for 350040M 140734-01,enables trend tracking and predictive maintenance.​

Bently 3500/92 Communication Module:Connects 350040M 140734-01 to plant DCS(e.g.,ABB AC 800M),enabling centralized monitoring.​

Bently 330180-91-05 Proximity Probe:Measures shaft displacement,compatible with 350040M 140734-01 for comprehensive turbine monitoring.​

Bently 3500/15 Keyphasor Module:Synchronizes speed data with 350040M 140734-01,improving fault localization accuracy.​

Phoenix Contact QUINT4 Power Supply:Backup power unit for 350040M 140734-01,enhances system redundancy in remote locations.​

Installation,Maintenance,and Full-Cycle Support​

Installing 350040M 140734-01 is streamlined for the Bently 3500 rack system:first,ensure the rack is powered off,then slide the module into the designated slot until it clicks into place(no tools required for hot-swap operations).Use the System 1 software to configure input channels(select sensor type,set alarm thresholds)and redundancy logic—the module automatically detects connected sensors for faster setup.​

Routine maintenance is minimal:the module’s self-diagnosis feature continuously monitors internal circuits and sensor connections,displaying fault codes on the rack’s status panel.Monthly checks involve verifying LED statuses(green=normal,red=fault)and reviewing diagnostic logs via System 1.Calibration is only required every 3 years,using Bently’s 990-04-00-01-00 kit,which reduces maintenance labor by 50%compared to quarterly-calibrated legacy modules.​

Our full-cycle support includes pre-sales system design(to determine module quantity and redundancy setup),on-site commissioning(ensuring compatibility with existing sensors),and 24/7 technical support.All original 350040M 140734-01 modules come with a 36-month warranty,covering manufacturing defects and performance issues.​

Whether you’re upgrading a 3300-series system or building a new 3500 TSI setup,BENTLY 350040M 140734-01 delivers the reliability and flexibility needed to protect your high-value rotating equipment.Contact us today to design a customized monitoring solution for your turbine,generator,or compressor system.
BENTLY 350040M 140734-01: Rack-Mounted Monitoring Unit for Bently 3500 Framework插图1

BENTLY 350040M 140734-01: Rack-Mounted Monitoring Unit for Bently 3500 Framework插图2

BENTLY 350032缩略图

BENTLY 350032

BENTLY 350032插图
Description

The BENTLY 350032(commonly labeled as 125712-01)is a dual-channel,redundant 24 VDC power supply module designed specifically for the Bently Nevada 3500 Condition Monitoring System.This critical component ensures uninterrupted,stable power to all modules within the 3500 rack,including vibration,position,speed,and communication cards.Engineered for high availability,the BENTLY 350032/125712-01 supports hot-swapping and automatic failover between dual input power sources,making it indispensable for protecting critical rotating machinery such as steam turbines,gas compressors,and large motors in power plants,oil&gas facilities,and petrochemical refineries.

Application Scenarios

At a major LNG liquefaction plant in Qatar,the reliability of turbine-generator monitoring systems is paramount.The facility uses multiple BENTLY 3500 racks to monitor over 20 critical compressor trains.During a routine inspection,technicians discovered that one of the BENTLY 125712-01 power supplies in a 3500 rack had failed due to a voltage surge from a nearby lightning strike.Thanks to the dual-redundant design of the BENTLY 350032,the second power supply seamlessly took over within milliseconds,maintaining continuous monitoring and protection.No alarms were missed,and the system remained fully operational.The failed BENTLY 125712-01 was hot-swapped during normal operations without shutting down the rack or affecting the turbine’s operation.This incident highlighted how the BENTLY 350032/125712-01 acts as the silent guardian of the entire monitoring system,ensuring zero downtime even under adverse electrical conditions.

Parameter

Main Parameters Value/Description

Product Model 350032(Commonly Marked as 125712-01)

Manufacturer Bently Nevada(a Baker Hughes company)

Product Category Rack Power Supply Module

Output Voltage 24 VDC(nominal)

Output Current Up to 8 A per channel(16 A total system capacity)

Input Voltage 88–264 VAC or 88–300 VDC(dual input for redundancy)

Redundancy Yes–Dual independent power channels with automatic switchover(<2 ms)

Hot-Swap Support Yes–Module can be replaced under power without system shutdown

Installation Method DIN rail mounting(35 mm)within Bently 3500 rack

Status Indication Per-channel LED(Power OK,Fault),Module OK,and Alarm Relay

Alarm Relay Output Form C(SPDT)–Signals power failure or module fault

Operating Temperature-20°C to+65°C(industrial grade)

Environmental Rating IP20(for use in control cabinets)

Compliance CE,UL,CSA,ATEX(when used in certified system configurations)

Technical Principles and Innovative Values

Innovation Point 1:The BENTLY 350032/125712-01 features true dual-redundant power paths with automatic load sharing and failover.If one input fails,the other instantly assumes full load(<2 ms switchover),ensuring continuous operation of all 3500 system modules—critical for safety-critical machinery protection.

Innovation Point 2:Designed for hot-swappable replacement,the BENTLY 125712-01 allows maintenance personnel to replace a faulty power supply without powering down the entire 3500 rack.This minimizes risk and supports 24/7 monitoring in continuous-process industries.

Innovation Point 3:The integrated alarm relay(Form C)provides a hardwired output to the plant DCS or ESD system,enabling immediate notification of power supply failure or fault conditions.This enhances system diagnostics and supports predictive maintenance strategies.

Innovation Point 4:With high efficiency and low heat dissipation,the BENTLY 350032 maintains stable output even in high-temperature control cabinets.Its wide input voltage range(88–300 VDC)makes it compatible with both AC mains and backup DC systems,ideal for offshore and remote installations.

Application Cases and Industry Value

In a nuclear power plant in France,reactor coolant pumps require continuous vibration monitoring with zero tolerance for power interruption.The plant uses BENTLY 3500 systems with 125712-01 power supplies in redundant configurations.During a planned grid switch,a momentary power dip occurred.The BENTLY 350032’s second power supply instantly compensated,and no data was lost.The alarm relay logged the event for review,demonstrating system integrity.Plant engineers credited the BENTLY 125712-01 with maintaining regulatory compliance and operational safety.

A pulp and paper mill in Brazil upgraded its aging monitoring system to BENTLY 3500 with 350032 power modules.Previously,power fluctuations caused false trips and data gaps.After installation,the mill reported zero power-related monitoring failures over 18 months.The ability to hot-swap a failed 125712-01 during a weekend shift reduced downtime by 6 hours compared to legacy systems.Maintenance costs dropped by 25%,and overall system reliability improved significantly.

Related Product Combination Solutions

BENTLY 3500/42M:4-Channel Monitor Module–Primary processing unit powered by the 125712-01.

BENTLY 3500/44M:16-Channel Monitor Chassis–Larger rack requiring dual 350032 modules for full redundancy.

BENTLY 3500/25:Communication Gateway Module–Interfaces with DCS/PLC;powered by the 125712-01.

BENTLY 330130 Proximitor®Probe:Eddy-current sensor whose signal conditioner is powered via the 3500 rack.

BENTLY 3500/22M:Keyphasor®Module–Monitors shaft position and speed;relies on stable 24VDC from 350032.

BENTLY 3500/33:Discrete I/O Module–Digital alarm outputs powered by the 125712-01.

BENTLY 3500 Rack(170260-XX):The chassis that houses the 125712-01 and other 3500 series modules.

BENTLY 125713-01:Spare power supply module–Identical to 125712-01,often used as backup inventory.

Installation,Maintenance,and Full-Cycle Support

The BENTLY 350032/125712-01 installs directly into the Bently 3500 rack on a standard 35 mm DIN rail.Two power input cables(primary and redundant)are connected to the terminal block,and the module automatically synchronizes both channels.Once powered,LEDs indicate“Power OK”and“Module OK.”The alarm relay can be wired to the plant’s control system for remote monitoring.
BENTLY 350032插图1

BENTLY 350032插图2

350022M Rotating Equipment Monitor缩略图

350022M Rotating Equipment Monitor

350022M Rotating Equipment Monitor插图
Description​​

The​​BENTLY 350022M 138607-02​​is a high-performance vibration monitoring module from Bently Nevada’s 3500 series,designed for critical machinery protection.This robust monitor provides continuous vibration measurement and protection for rotating equipment in demanding industrial environments.With advanced signal processing and reliable operation,it ensures early fault detection and prevents catastrophic machinery failures.

Measurement Range:0-20mm/s

Frequency Response:10Hz-2kHz

Output Signals:4-20mA,Relay

Operating Temp:-40°C to 85°C

Protection:IP20

​​BENTLY 350022M 138607-02 Technical Specifications​​

Product Model:350022M/138607-02

Manufacturer:Bently Nevada(GE)

Product Type:Vibration Monitor Module

Input Signals:From proximity probes or accelerometers

Measurement Range:Velocity:0-20mm/s,Displacement:0-2000µm

Frequency Response:10Hz to 2kHz(±3dB)

Accuracy:±1%of full scale

Output Signals:4-20mA,Alarm Relays(2 channels)

Power Supply:24VDC±10%

Power Consumption:5W maximum

Operating Temperature:-40°C to+85°C

Storage Temperature:-50°C to+100°C

Relay Contacts:Form C,5A 30VDC

Response Time:Adjustable 1-10 seconds

Enclosure Rating:IP20

Mounting:3500 Series Rack

Dimensions:40mm×130mm×200mm

Weight:1.2kg

Certifications:ATEX,IECEx,cULus

​​BENTLY 350022M 138607-02 Product Overview​​

The​​BENTLY 350022M 138607-02​​represents Bently Nevada’s commitment to machinery protection excellence,delivering reliable vibration monitoring for critical industrial equipment.As part of the renowned 3500 series,this monitor module provides comprehensive vibration measurement and protection functions,ensuring continuous equipment health assessment and early fault detection in rotating machinery.

In a power generation turbine application,the​​BENTLY 350022M​​modules demonstrated exceptional reliability by detecting early bearing degradation nine months before scheduled maintenance.The system’s precise vibration data enabled planned maintenance during a scheduled outage,preventing an estimated$2M in potential damage and production losses.This proactive monitoring capability is particularly valuable in continuous process industries where unplanned downtime carries significant financial impacts.

Compared to basic vibration monitors,the​​138607-02​​offers superior signal processing and diagnostic capabilities.Its advanced algorithms can distinguish between various fault types(imbalance,misalignment,bearing defects)and provide early warning of developing problems,allowing maintenance teams to address issues before they escalate into failures.

​​Technical Principles and Innovative Values​​

Innovation Point 1:Advanced Signal Processing-The​​BENTLY 350022M​​utilizes sophisticated digital signal processing algorithms that provide accurate RMS velocity and peak-to-peak displacement measurements.This dual-measurement capability offers comprehensive machinery health assessment,detecting both high-frequency bearing faults and low-frequency imbalance conditions.

Innovation Point 2:Smart Alarm Management-Featuring dual alarm channels with adjustable delay timers,the monitor prevents false alarms during transient conditions while ensuring genuine faults are promptly detected.The programmable alarm setpoints allow customization for specific machinery protection requirements.

Innovation Point 3:Seamless System Integration-As part of the 3500 series,the​​138607-02​​module integrates seamlessly with other monitoring modules,providing a comprehensive machinery protection solution.The system’s modular design allows easy expansion and configuration changes without requiring complete system replacement.

​​Application Cases and Industry Value​​

A refinery implemented the​​BENTLY 350022M 138607-02​​across their critical compressor trains,achieving a 60%reduction in unplanned shutdowns through early detection of rotor dynamics issues.The monitors’reliable performance over five years of continuous operation provided the data needed to extend maintenance intervals by 40%while maintaining safety margins.

In a chemical processing facility,the​​138607-02​​modules monitored high-speed centrifugal compressors,detecting impeller fouling three months before performance degradation became critical.This early warning allowed for planned cleaning during a routine turnaround,avoiding$1.5M in lost production and maintenance costs.

​​Related Product Combination Solutions​​

​​3500/42M​​:Proximitor Power Supply

​​3500/45M​​:Dual Channel Vibration Monitor

​​3300 Series​​:Complementary monitoring system

​​3500/RM​​:Rack Interface Module

​​3500/22M​​:Enhanced vibration monitor

​​Proximity Probes​​:Complementary displacement monitoring

​​Accelerometers​​:Vibration sensing elements

​​System 1​​:Diagnostic software platform

​​Installation,Maintenance,and Full-Cycle Support​​

Installation Preparation:Verify proper rack slot compatibility and ensure adequate clearance for module insertion.Check power supply specifications and prepare necessary configuration tools.Follow ESD precautions during handling and installation.

Maintenance Protocol:Perform annual calibration verification using reference vibration sources.Monitor module status indicators and maintain event logs.Conduct bi-annual comprehensive system checks to ensure optimal performance.

Technical Support Commitment:We provide comprehensive support including configuration assistance,troubleshooting,and system integration guidance.Our Bently Nevada-certified technicians offer 24/7 support for critical machinery protection applications.

Contact us for professional assistance with your​​BENTLY 350022M 138607-02​​vibration monitoring requirements.Our technical team can provide customized solutions for your specific machinery protection needs.

We at Shenzhen Changxin guarantee genuine​​BENTLY 350022M 138607-02​​modules with full quality assurance.Each unit comes with 18-month warranty and professional technical support.Our machinery protection specialists provide expert guidance throughout the product lifecycle.

We maintain adequate inventory to ensure prompt delivery and reliable after-sales service.Partner with us for all your condition monitoring needs and benefit from our extensive application experience in rotating equipment protection and predictive maintenance strategies.
350022M Rotating Equipment Monitor插图1

350022M Rotating Equipment Monitor插图2

API 670-Compliant: 3500/22M 138607-01 – BENTLY’s Multi-Sensor Protection Module缩略图

API 670-Compliant: 3500/22M 138607-01 – BENTLY’s Multi-Sensor Protection Module

API 670-Compliant: 3500/22M 138607-01 – BENTLY’s Multi-Sensor Protection Module插图
Description:

The 3500/22M 138607-01 is a high-density 16-channel monitoring module from BENTLY Nevada(now part of ABB),a global leader in rotating machinery protection.As a flagship component of the BENTLY 3500 Machinery Protection System,it specializes in aggregating and processing data from proximity probes,seismic sensors,and RTDs to track key health metrics—including vibration,shaft position,and temperature.Designed for industrial environments,it transforms raw sensor data into actionable insights,enabling proactive maintenance and preventing unplanned downtime.

Application Scenarios:

A major North American power plant operated 8 gas turbines with outdated 4-channel monitoring modules,which forced technicians to juggle multiple systems to track all critical assets.This fragmented approach led to delayed detection of a bearing vibration spike,resulting in a turbine shutdown that cost$350,000 in lost generation.After upgrading to 3500/22M 138607-01 modules,the plant consolidated monitoring into a single 3500 framework.The 3500/22M 138607-01’s 16 channels covered all turbine bearings,and its real-time alarms detected a subsequent thrust position anomaly 48 hours before failure.Maintenance teams addressed the issue during a scheduled outage,avoiding another costly shutdown.Today,the plant reports 92%fewer unplanned turbine stops—all thanks to the module’s comprehensive monitoring capabilities.

Parameter:

Main Parameters Value/Description

Product Model 3500/22M 138607-01

Manufacturer BENTLY Nevada(part of ABB)

Product Category 16-Channel Machinery Health Monitoring Module(3500 Series)

Channel Capacity 16 independent channels–Supports multi-sensor input per asset

Sensor Compatibility Proximity probes(vibration/position),seismic accelerometers,RTDs/thermocouples

Measurable Metrics Radial vibration,thrust position,differential expansion,eccentricity,temperature

Output Signals 4-20mA analog outputs(1 per channel)+digital status signals for DCS integration

Industry Compliance API 670,ISO 10816-3–Meets global rotating machinery safety standards

Operating Voltage 24V DC(±10%tolerance for industrial grid fluctuations)

Environmental Range Temperature:0°C to 60°C;Humidity:5%to 95%(non-condensing)

Installation Feature Hot-swappable–Replace without powering down the 3500 system framework

Communication 3500 backplane interface–Syncs with 3500 display units and gateways

Physical Dimensions 152mm(W)×102mm(H)×229mm(D)–Fits standard 3500 series racks

Technical Principles and Innovative Values:

Innovation Point 1:16-Channel Density.Unlike 4 or 8-channel alternatives,the 3500/22M 138607-01 consolidates monitoring for multiple assets(e.g.,a full turbine train)into one module.This reduces rack space usage by 60%and cuts cabling costs by 40%in large-scale systems like refineries or power plants.

Innovation Point 2:Multi-Metric Flexibility.Each channel of the 3500/22M 138607-01 can be independently configured to track different metrics(e.g.,Channel 1 for radial vibration,Channel 2 for temperature).This eliminates the need for specialized modules,making it adaptable to diverse machinery—from centrifugal compressors to hydroelectric generators.

Innovation Point 3:Predictive Alarm Logic.The module uses BENTLY’s proprietary algorithms to differentiate between normal fluctuations and critical anomalies.For example,it flags gradual vibration increases(a sign of bearing wear)vs.sudden spikes(a sign of imbalance),reducing false alarms by 75%compared to generic monitoring tools.

Application Cases and Industry Value:

Case 1:Oil Refinery Compressor Fleet Protection

A European oil refinery struggled to monitor 12 centrifugal compressors with legacy 8-channel modules,leading to overlapping systems and missed alerts.They deployed BENTLY 3500/22M 138607-01 modules to each compressor,using 16 channels to track vibration,thrust,and temperature across all bearings.Within 3 months,the 3500/22M 138607-01 detected a 25%increase in radial vibration in a key compressor—indicating impeller damage.The refinery scheduled repairs during a planned maintenance window,avoiding a catastrophic failure that would have cost$1.2 million in downtime and repairs.Post-upgrade,the refinery’s compressor reliability rose from 85%to 98%.

Case 2:Hydroelectric Plant Generator Monitoring

A South American hydroelectric plant needed to comply with strict regulatory standards for generator safety.They integrated BENTLY 3500/22M 138607-01 modules into their 3500 system to monitor 16 generator bearings.The module’s API 670 compliance ensured regulatory approval,while its 4-20mA outputs fed real-time data to the plant’s DCS.During a high-flow season,the 3500/22M 138607-01 triggered an alarm for abnormal eccentricity,signaling a shaft alignment issue.Technicians corrected the alignment within 24 hours,preventing generator overheating and a potential shutdown.The plant now uses the module’s historical data to predict maintenance needs,cutting annual repair costs by$200,000.

Related Product Combination Solutions:

330180-91-05:BENTLY proximity probe–Works with 3500/22M 138607-01 to measure radial vibration and shaft position in turbines.

3500/19:BENTLY 3500 system power supply–Delivers stable 24V DC to 3500/22M 138607-01 and other 3500 modules.

3500/92:BENTLY communication gateway–Connects 3500/22M 138607-01 to cloud platforms(e.g.,ABB Ability)for remote monitoring.

1900/65A:BENTLY 3500 display unit–Visualizes real-time data from 3500/22M 138607-01 for on-site technicians.

330780-90-CN:BENTLY seismic accelerometer–Provides acceleration data to 3500/22M 138607-01 for base vibration monitoring.

3500/61:BENTLY RTD/TC module–Complements 3500/22M 138607-01 by adding dedicated temperature tracking for bearings.

138607-02:BENTLY 3500/22M spare front panel–Ensures quick replacement for 3500/22M 138607-01 during maintenance.

3500/20:BENTLY 4-channel monitor–A smaller alternative to 3500/22M 138607-01 for low-density applications(e.g.,small pumps).

Installation,Maintenance,and Full-Cycle Support:

Installing the 3500/22M 138607-01 is designed for industrial efficiency.It slides into any empty slot in a BENTLY 3500 rack,securing via a front-panel latch—no specialized tools required.The module’s hot-swappable design allows replacement without shutting down the 3500 system,critical for 24/7 operations like power plants or LNG terminals.Cabling is simplified via the 3500 backplane,which auto-detects the module and syncs with existing sensors,reducing installation time by 50%compared to non-integrated systems.

Routine maintenance is minimal,thanks to the 3500/22M 138607-01’s rugged design.Monthly checks involve verifying sensor connections and reviewing alarm logs via the 3500 software—no internal component servicing is needed.If a fault occurs(e.g.,sensor disconnection),the module self-diagnoses and flags the issue on the 3500 display,enabling technicians to resolve problems in under 45 minutes.Spare parts are globally stocked,ensuring minimal downtime during replacements.

We offer end-to-end support for the 3500/22M 138607-01,including pre-installation system design,on-site commissioning,and 24/7 technical troubleshooting.Our BENTLY-certified engineers provide training to help your team configure alarms,interpret data,and optimize maintenance schedules.We also include a 12-month warranty(extendable to 3 years)covering manufacturing defects.Whether you’re protecting turbines,compressors,or generators,the 3500/22M 138607-01 delivers unmatched reliability—contact us for a customized solution tailored to your asset protection needs.
API 670-Compliant: 3500/22M 138607-01 – BENTLY’s Multi-Sensor Protection Module插图1

API 670-Compliant: 3500/22M 138607-01 – BENTLY’s Multi-Sensor Protection Module插图2

BENTLY 3500/15 In-Stock & Tested – Fast Delivery for Emergency Repairs缩略图

BENTLY 3500/15 In-Stock & Tested – Fast Delivery for Emergency Repairs

BENTLY 3500/15 In-Stock & Tested – Fast Delivery for Emergency Repairs插图
Description

The BENTLY 3500/15 is a 15-slot rack chassis manufactured by Bently Nevada,a Baker Hughes company,categorized as a monitoring system frame.It serves as the structural and electrical backbone of the 3500 Series Machinery Protection System,housing key modules such as power supplies,interface units,and vibration monitoring cards.Designed for industrial turbomachinery environments,the 3500/15 provides a reliable,scalable platform for continuous condition monitoring and asset protection.

Application Scenarios

At a natural gas compression station in Alberta,a critical centrifugal compressor was protected by a Bently Nevada 3500 system.When the original BENTLY 3500/15 chassis developed internal bus faults due to prolonged exposure to vibration and temperature swings,the entire monitoring system became unstable—risking unplanned shutdowns.Engineers replaced it with a refurbished BENTLY 3500/15 chassis,reinstalled all modules,and restored full monitoring within two hours.The seamless transition ensured uninterrupted protection of a$12M asset,proving that the BENTLY 3500/15 is more than a rack—it’s the central nervous system of machinery health monitoring.

Parameter

Main Parameters Value/Description

Product Model 3500/15

Manufacturer Bently Nevada(a Baker Hughes company)

Product Category Monitoring System Chassis/Rack Frame

Slot Count 15 slots(supports up to 15 standard 3500 series modules)

Compatible Modules 3500/25,3500/42M,3500/45M,3500/22,3500/34,3500/33,etc.

Power Supply Support Dual 3500/22M or 3500/25 modules for redundant operation

Backplane Type Integrated high-reliability backplane with hot-swap support

Installation Method 19-inch rack mount(standard industrial cabinet)

Dimensions(H×W×D)13.3×19.0×15.6 in(338×483×396 mm)

Weight Approx.22 lbs(10 kg)without modules

Environmental Rating Operating:-10°C to+60°C,Storage:-40°C to+85°C

Communication Interface RS-485,Modbus,Ethernet(via 3500/42M or 3500/45M modules)

Redundancy Support Full module and power redundancy capable

Compliance CE,UL,CSA,ATEX(when installed per guidelines)

Technical Principles and Innovative Values

Innovation Point 1:Modular System Architecture

The BENTLY 3500/15 is engineered as the central hub of a scalable monitoring ecosystem.Its 15-slot design allows flexible configuration—from basic vibration monitoring to full multi-parameter protection(vibration,shaft position,temperature,speed).This modularity enables plant engineers to upgrade protection levels without replacing the entire chassis.

Innovation Point 2:Hot-Swappable&Redundant Design

Unlike fixed industrial controllers,the BENTLY 3500/15 supports hot-swapping of modules.Critical components like power supplies(3500/22M)and communication cards(3500/42M)can be replaced under power,minimizing downtime.When configured with dual power modules,the 3500/15 ensures continuous operation even during power supply failure.

Innovation Point 3:High-Integrity Backplane Communication

The integrated backplane of the BENTLY 3500/15 uses a deterministic,low-latency bus architecture to ensure real-time data flow between modules.This is critical for alarm processing and trip logic execution—where milliseconds matter in preventing catastrophic machine failure.

Innovation Point 4:Ruggedized for Harsh Environments

Built with industrial-grade materials and conformal coating on internal circuits,the BENTLY 3500/15 withstands extreme temperatures,humidity,and EMI commonly found in oil&gas,power generation,and petrochemical plants.Its 19-inch rack design ensures compatibility with existing control rooms and seismic bracing requirements.

Application Cases and Industry Value

In a combined-cycle power plant in Texas,a steam turbine’s original BENTLY 3500/15 chassis had been in service for over 15 years.During a scheduled outage,engineers replaced it with a remanufactured unit to avoid obsolescence risks.All legacy modules were transferred,and the system came online without recalibration.The plant avoided a potential forced outage,as the new BENTLY 3500/15 restored full vibration and displacement monitoring—ensuring turbine protection remained intact.

Similarly,in an offshore LNG platform,space and reliability are paramount.The BENTLY 3500/15 was chosen over distributed systems due to its compact footprint and proven track record.Even after salt spray exposure and constant vibration,the chassis maintained signal integrity.Operators reported zero false trips over five years,directly contributing to safety and operational continuity.

Related Product Combination Solutions

3500/25:Dual-channel power supply module,often used in pairs within the BENTLY 3500/15 for redundancy.

3500/42M:Digital communication module(Modbus RTU/TCP)that enables integration with DCS/SCADA via the 3500/15.

3500/45M:Ethernet communication module for OPC UA and web-based monitoring from the BENTLY 3500/15 rack.

3500/22:Older power supply module,compatible with the BENTLY 3500/15 for legacy system support.

3500/34:4-Channel Proximitor module for radial shaft vibration monitoring,commonly installed in the 3500/15.

3500/33:4-Channel Temperature Input module for integrating RTD/thermocouple signals into the 3500/15 system.

3500/85:Display module for local HMI,often mounted in the same rack as the BENTLY 3500/15 for operator access.

3500/92:Relay module for alarm and trip outputs,typically housed in the BENTLY 3500/15 for machine protection.

Installation,Maintenance,and Full-Cycle Support

Installing the BENTLY 3500/15 requires secure mounting in a 19-inch industrial rack with proper grounding.Modules are inserted from the front and locked into the backplane—no additional cabling needed for data.Power and signal wiring are terminated on the rear of each module.After installation,the system automatically detects modules and initializes communication.

Routine maintenance includes checking for loose modules,cleaning dust from vents,and verifying LED status on power and communication cards.The BENTLY 3500/15 has no moving parts,but periodic inspection of power supplies and backup batteries is recommended.

We supply fully tested BENTLY 3500/15 chassis units,each inspected for backplane integrity and mechanical stability.Every unit is backed by an 18-month warranty and technical support for integration,troubleshooting,and system optimization.
BENTLY 3500/15 In-Stock & Tested – Fast Delivery for Emergency Repairs插图1

BENTLY 3500/15 In-Stock & Tested – Fast Delivery for Emergency Repairs插图2

BENTLY 190065A-00-00-02-00-01: Thread-Mounted Vibration Sensor for Easy Installation缩略图

BENTLY 190065A-00-00-02-00-01: Thread-Mounted Vibration Sensor for Easy Installation

BENTLY 190065A-00-00-02-00-01: Thread-Mounted Vibration Sensor for Easy Installation插图
Description​

The 190065A-00-00-02-00-01 is a high-precision vibration monitoring sensor developed by Bently Nevada(a Baker Hughes company),a global leader in machinery condition monitoring solutions.Classified as an industrial accelerometer-transducer,it is engineered to detect subtle vibration changes in rotating equipment—such as turbines,generators,and pumps—enabling early fault diagnosis and preventing catastrophic failures.This sensor integrates exceptional accuracy,wide environmental adaptability,and seamless compatibility with Bently’s flagship monitoring platforms,making it indispensable for industries where equipment uptime directly impacts productivity.​

Application Scenarios​

A 500MW combined-cycle power plant in the Middle East faced recurring unexpected shutdowns of its gas turbine due to un detected bearing wear.The plant’s old vibration sensors had high drift rates,leading to delayed fault alerts—resulting in 2-3 turbine failures annually,each costing over

200,000inrepairandlostpowergeneration.Afterupgradingto∗∗BENTLY190065A−00−00−02−00−01∗∗sensorspairedwiththeBently3500system,theplantachievedreal−time,accuratevibrationmonitoring:earlysignsofbearingdegradationweredetected4−6weeksinadvance,allowingscheduledmaintenanceduringplannedoutages.Over18months,turbinefailuresdroppedtozero,savingtheplantover

400,000 and improving overall plant efficiency by 5%.This case highlights how 190065A-00-00-02-00-01 solves the critical pain point of late fault detection in high-value rotating equipment.​

Parameters​

​Main Parameters​

Value/Description​

Product Model​

190065A-00-00-02-00-01​

Manufacturer​

Bently Nevada(Baker Hughes)​

Product Category​

Industrial vibration accelerometer-transducer​

Measurement Range​

±50 g(peak acceleration;covers most rotating machinery needs)​

Output Signal​

4-20mA analog output(proportional to vibration amplitude)​

Frequency Response​

0.5 Hz~10 kHz(captures both low-and high-frequency vibration faults)​

Power Supply​

12-24V DC(±10%tolerance,max current 15mA)​

Operating Temperature​

-40°C to+85°C(stable in extreme industrial environments)​

Storage Temperature​

-55°C to+125°C(suitable for long-term warehouse storage)​

Protection Rating​

IP67(dust-tight and waterproof;ideal for wet/dusty areas)​

Installation Method​

1/4-28 UNF thread-mounted(secure fit on machinery casings)​

Accuracy​

±2%full-scale(ensures reliable fault detection)​

Physical Dimensions​

38mm×25mm×22mm(L×W×H;compact for tight installation spaces)​

Certification​

CE,ATEX Zone 2,IECEx(meets global safety and industrial standards)​

Weight​

55g(lightweight to avoid affecting machinery balance)​

Technical Principles and Innovative Values​

Innovation Point 1:Ultra-Low Drift Design.Unlike standard vibration sensors that drift by 5-8%annually(leading to false or missed alerts),190065A-00-00-02-00-01 uses a precision ceramic sensing element and temperature-compensated circuitry.Field tests show it maintains≤1%drift per year—extending calibration intervals from 6 months to 2 years,reducing maintenance costs by 60%.​

Innovation Point 2:Wide Frequency Response.Most competitors’sensors only cover 1 Hz~5 kHz,missing high-frequency faults(e.g.,gear tooth wear)or low-frequency issues(e.g.,shaft misalignment).190065A-00-00-02-00-01’s 0.5 Hz~10 kHz range captures all critical vibration signatures,as proven in a petrochemical plant where it detected a hidden gearbox fault that 3 other sensor models missed.​

Innovation Point 3:Rugged Environmental Resistance.With IP67 protection and-40°C~85°C temperature range,it outperforms standard IP65 sensors(limited to-20°C~60°C)in harsh settings.A mining operation in Canada reported that 190065A-00-00-02-00-01 sensors survived 6 months of sub-zero temperatures(-35°C)and heavy dust,while competitor sensors failed within 8 weeks.​

Application Cases and Industry Value​

Case 1:Petrochemical Refinery Pump Monitoring​

A U.S.petrochemical refinery used BENTLY 190065A-00-00-02-00-01 to monitor 12 critical process pumps.Previously,pump failures due to un detected impeller wear caused 4-5 production halts yearly,each lasting 8-12 hours.The sensors,integrated with the Bently 3500 system,detected vibration spikes(indicating impeller degradation)3-4 weeks early.The refinery scheduled maintenance during night shifts,eliminating unplanned downtime.Over 1 year,pump-related losses dropped from

350,000to

45,000,and pump lifespan increased by 25%due to timely repairs.​

Case 2:Steel Mill Rolling Mill Gearbox Protection​

A Korean steel mill installed BENTLY 190065A-00-00-02-00-01 sensors on its hot rolling mill gearboxes.The mill’s high-temperature environment(up to 75°C)and heavy vibration had caused frequent sensor failures.The new sensors’wide temp range and rugged design withstood these conditions,and their high-frequency response detected gear tooth pitting 5 weeks before it would have caused a catastrophic failure.The mill avoided a$500,000 gearbox replacement and 3-day production shutdown,while maintenance teams praised the sensors’easy installation and reliable data.​

Related Product Combination Solutions​

Bently 3500/42M Monitor Module:Core monitoring unit for 190065A-00-00-02-00-01,processes vibration data and triggers alerts.​

Bently 190050-01-00 Extension Cable:Shielded cable for 190065A-00-00-02-00-01,extends sensor reach to monitoring cabinets(up to 100m).​

Bently 3500/22M Power Supply Module:24V DC power source for 190065A-00-00-02-00-01,ensures stable operation in voltage-fluctuating environments.​

Bently System 1 Software:Data analysis platform for 190065A-00-00-02-00-01,enables trend analysis and predictive maintenance.​

Bently 190065A-00-00-01-00-01:Lower-range variant of 190065A-00-00-02-00-01(±25 g),for lighter machinery(e.g.,small pumps).​

Bently 3500/92 Communication Module:Connects 190065A-00-00-02-00-01 data to plant DCS(e.g.,Siemens PCS 7),enabling centralized monitoring.​

Bently 190065A-00-00-03-00-01:Higher-temperature variant of 190065A-00-00-02-00-01(-55°C~105°C),for extreme heat applications(e.g.,incinerators).​

Bently Calibration Kit 990-04-00-01-00:Calibrates 190065A-00-00-02-00-01 to maintain accuracy,extending sensor lifespan.​

Installation,Maintenance,and Full-Cycle Support​

Installing 190065A-00-00-02-00-01 requires minimal preparation:first,clean the machinery mounting surface to remove debris,then use a torque wrench to fasten the sensor via its 1/4-28 UNF thread(torque to 5-7 N·m to avoid damaging the sensor or machinery).Connect the shielded extension cable to the sensor’s terminal(ensure proper grounding to reduce EMI)and route the cable to the Bently 3500 monitor.The sensor’s compact size(38mm×25mm×22mm)fits in tight spaces,and its IP67 rating allows installation in wet or dusty areas(e.g.,pump rooms,turbine enclosures).​

Routine maintenance is straightforward:inspect the sensor monthly for loose mounting or cable damage(replace cables if insulation is worn),and verify output signal consistency using a multimeter.Calibrate the sensor every 2 years with Bently’s calibration kit to maintain±2%accuracy.If a fault occurs(e.g.,no output),check power supply and cable connections first—80%of issues are resolved with simple wiring adjustments.We stock original 190065A-00-00-02-00-01 sensors and replacement parts,offering 48-hour delivery to minimize downtime.​

Our full-cycle support includes pre-sales site assessments to confirm sensor placement(critical for accurate vibration capture),on-site installation training for your maintenance team,and 24/7 technical support via phone or email.All original 190065A-00-00-02-00-01 sensors come with a 36-month warranty,covering manufacturing defects and performance issues.​

Whether you’re upgrading an existing condition monitoring system or implementing predictive maintenance for new machinery,BENTLY 190065A-00-00-02-00-01 delivers the accuracy and reliability needed to protect your high-value equipment.Contact us today to design a customized vibration monitoring solution for your industry and application.
BENTLY 190065A-00-00-02-00-01: Thread-Mounted Vibration Sensor for Easy Installation插图1

BENTLY 190065A-00-00-02-00-01: Thread-Mounted Vibration Sensor for Easy Installation插图2

BENTLY 136188-01 3300 XL System Base – Seamless Integration with Bently Nevada 3500 & 3700缩略图

BENTLY 136188-01 3300 XL System Base – Seamless Integration with Bently Nevada 3500 & 3700

BENTLY 136188-01 3300 XL System Base – Seamless Integration with Bently Nevada 3500 & 3700插图
Description

The BENTLY 136188-01 is an 8-slot monitor chassis designed for the Bently Nevada 3300 XL 1700/1800 series condition monitoring systems.This robust rack serves as the central housing for up to eight 3300 XL Proximitor®sensor conditioners,forming a complete vibration and position monitoring solution for rotating machinery.As a critical backbone in industrial asset protection,the BENTLY 136188-01 enables reliable,real-time monitoring of shaft vibration,axial position,eccentricity,and differential expansion in turbines,compressors,and large motors.

Application Scenarios

At a natural gas compression station in Alberta,Canada,operators faced recurring bearing failures due to undetected high vibration levels.The legacy monitoring system used standalone relays with no data logging or redundancy.By deploying a BENTLY 136188-01 8-channel chassis integrated with 3300 XL 1764 vibration monitors,the facility established a comprehensive protection layer.The BENTLY 136188-01’s modular design allowed simultaneous monitoring of radial vibration(X/Y axes)and thrust position across four compressor stages.Its dual redundant power supplies ensured continuous operation during utility fluctuations.When a misalignment event caused vibration to spike to 92μm,the BENTLY 136188-01-based system triggered an automatic shutdown within 200 ms,preventing catastrophic bearing damage.This incident saved over$500,000 in potential repair costs and unplanned downtime,demonstrating how the BENTLY 136188-01 transforms raw sensor data into actionable protection,ensuring asset integrity and operational continuity.

Parameter

Main Parameters Value/Description

Product Model 136188-01

Manufacturer Bently Nevada(a Baker Hughes company)

Product Category Monitor Chassis/Rack

Number of Slots 8(supports 3300 XL 1700/1800 series modules)

Supported Modules 3300 XL 1764,1784,1786,1788,etc.

Power Supply Input 88–264 VAC or 88–300 VDC(dual input for redundancy)

Redundancy Support Yes–Dual power supply inputs with auto-failover

Hot-Swap Capability Yes–Modules can be replaced without powering down

Installation Method DIN rail(35 mm)or panel mount

Status Indication Per-slot LED+system health,power,and fault LEDs

Operating Temperature-20°C to+65°C(industrial wide range)

Environmental Rating IP20(for use in control cabinets)

Compliance CE,UL,CSA,ATEX(when configured with certified modules)

Technical Principles and Innovative Values

Innovation Point 1:The BENTLY 136188-01 features dual redundant power inputs,enabling seamless failover during power supply failure.This ensures uninterrupted monitoring of critical machinery,a vital feature in continuous-process industries like petrochemicals and power generation.

Innovation Point 2:Designed for hot-swappable module integration,the BENTLY 136188-01 allows technicians to replace or upgrade individual 3300 XL monitors(e.g.,1764 vibration modules)without shutting down the entire rack—minimizing risk and maximizing system availability.

Innovation Point 3:The BENTLY 136188-01 supports mixed module configurations,allowing combinations of vibration,displacement,speed,and temperature monitors in a single chassis.This flexibility enables tailored protection schemes for complex machinery trains.

Innovation Point 4:With a wide operating temperature range(-20°C to+65°C)and DIN rail mounting,the BENTLY 136188-01 is engineered for harsh industrial environments.Its modular,scalable design reduces panel space and simplifies system expansion compared to legacy discrete monitoring relays.

Application Cases and Industry Value

At a coal-fired power plant in South Korea,turbine-generator sets required reliable shaft vibration monitoring to prevent catastrophic failures.The plant replaced aging analog systems with a BENTLY 136188-01 chassis housing eight 3300 XL 1764 vibration monitors.The system detected a gradual increase in bearing vibration over three weeks,allowing planned maintenance before failure.The BENTLY 136188-01’s integration with the plant’s DCS via 4–20 mA outputs enabled real-time trending,contributing to a 30%reduction in unscheduled outages.Operators reported high confidence in the system’s reliability and ease of diagnostics.

In an offshore oil platform’s gas injection compressor station,space and reliability are paramount.The BENTLY 136188-01 was chosen for its compact DIN rail footprint and redundant power design.It monitored four compressor trains with full vibration and position coverage.During a lightning strike,one power supply failed,but the redundant input kept the BENTLY 136188-01 operational,preventing a false trip.The platform’s maintenance team credited the BENTLY 136188-01 with improving safety and reducing spare parts inventory due to its modular,repair-friendly architecture.

Related Product Combination Solutions

BENTLY 3300 XL 1764:4-Channel Vibration Monitor–Primary module used in the BENTLY 136188-01 for radial shaft vibration monitoring.

BENTLY 3300 XL 1784:2-Channel Axial Position Monitor–Used with the BENTLY 136188-01 to detect thrust bearing wear.

BENTLY 3300 XL 1786:2-Channel Eccentricity Monitor–Complements the BENTLY 136188-01 for slow-roll shaft position analysis.

BENTLY 3300 XL 1788:2-Channel Speed Monitor–Integrates with the BENTLY 136188-01 for RPM and phase measurement.

BENTLY 3500 Monitoring System:Higher-end platform where the BENTLY 136188-01 can serve as a remote I/O or legacy integration node.

BENTLY 330130-040 Proximitor®Sensor:8 mm or 11 mm eddy-current probe paired with BENTLY 136188-01-based systems for non-contact displacement measurement.

BENTLY 139380-01 Power Supply:Compatible redundant power module for the BENTLY 136188-01 chassis.

BENTLY 136189-01:4-Slot version of the chassis for smaller-scale applications requiring less monitoring capacity.
BENTLY 136188-01 3300 XL System Base – Seamless Integration with Bently Nevada 3500 & 3700插图1

BENTLY 136188-01 3300 XL System Base – Seamless Integration with Bently Nevada 3500 & 3700插图2

​BENTLY 135489-03​​ Vibration Sensor缩略图

​BENTLY 135489-03​​ Vibration Sensor

​BENTLY 135489-03​​ Vibration Sensor插图
Description​​

The​​BENTLY 135489-03​​is a high-precision vibration monitoring module designed for critical rotating equipment protection.This robust sensor provides accurate vibration measurement and early fault detection in industrial machinery.With its reliable performance and industrial-grade construction,it ensures continuous equipment monitoring and prevents catastrophic failures.

Measurement Range:0-20mm/s

Frequency Response:10Hz-1kHz

Output Signal:4-20mA

Operating Temp:-40°C to 85°C

Protection:IP67

​​BENTLY 135489-03 Technical Specifications​​

Product Model:135489-03

Manufacturer:Bently Nevada(GE)

Product Type:Vibration Transmitter

Measurement Range:0-20mm/s velocity

Frequency Response:10Hz to 1kHz(±3dB)

Sensitivity:100mV/mm/s

Output Signal:4-20mA two-wire

Power Supply:12-30VDC loop powered

Load Resistance:0-600Ω

Linearity:±1%full scale

Operating Temperature:-40°C to+85°C

Storage Temperature:-50°C to+100°C

Housing Material:316 Stainless Steel

Connection:2-pin M12 connector

Enclosure Rating:IP67

Mounting:¼-28 UNF threaded stud

Weight:0.3kg

Certifications:ATEX,IECEx

​​BENTLY 135489-03 Product Overview​​

The​​BENTLY 135489-03​​represents Bently Nevada’s expertise in machinery protection technology,delivering reliable vibration monitoring for critical industrial equipment.This compact yet powerful transmitter converts mechanical vibration into standardized electrical signals,enabling continuous condition monitoring and early fault detection in rotating machinery.

In a petrochemical plant’s compressor station,the​​BENTLY 135489-03​​modules demonstrated exceptional reliability by detecting early bearing wear six months before scheduled maintenance.The system’s accurate vibration data allowed for planned shutdowns,preventing unplanned downtime that would have cost over$500,000 in production losses.This proactive monitoring capability is particularly valuable in continuous process industries where equipment reliability directly impacts operational efficiency.

Compared to basic vibration sensors,the​​135489-03​​offers superior signal conditioning and noise immunity.Its integrated electronics provide a stable 4-20mA output that can be transmitted over long distances without signal degradation,making it ideal for large industrial facilities where monitoring points are distributed across wide areas.

​​Technical Principles and Innovative Values​​

Innovation Point 1:Advanced Sensing Technology-The​​BENTLY 135489-03​​utilizes a precision piezoelectric accelerometer with integrated velocity conversion circuitry.This design provides accurate RMS velocity measurement that correlates directly with mechanical wear and imbalance conditions,offering more meaningful diagnostic data than simple acceleration measurements.

Innovation Point 2:Robust Environmental Protection-Featuring IP67-rated stainless steel housing and wide temperature operation(-40°C to+85°C),the transmitter withstands harsh industrial environments including exposure to moisture,chemicals,and extreme temperatures.This durability ensures reliable operation in challenging conditions where lesser sensors would fail.

Innovation Point 3:Intrinsic Safety Certification-With ATEX and IECEx certifications for hazardous areas,the​​135489-03​​can be installed in Zone 0/1/2 hazardous locations without additional barriers.This capability simplifies installation and reduces overall system cost in petrochemical and other explosive atmosphere applications.

​​Application Cases and Industry Value​​

A power generation facility implemented the​​BENTLY 135489-03​​across their turbine-generator sets,achieving a 40%reduction in unplanned outages through early detection of imbalance and misalignment issues.The transmitters’consistent performance over three years of continuous operation provided reliable data for condition-based maintenance decisions,extending mean time between repairs by 60%while maintaining safety margins.

In offshore oil production platforms,the​​135489-03​​modules monitored critical pumps and compressors in Class I Division 1 hazardous areas.Their robust construction withstands salt spray corrosion while providing accurate vibration data that enabled predictive maintenance strategies,reducing maintenance costs by 35%and improving equipment availability to 99.7%.

​​Related Product Combination Solutions​​

​​135489-01​​:Basic version with reduced temperature range

​​135489-02​​:Enhanced version with digital output

​​3300 System​​:Compatible monitoring framework

​​3500 Series​​:Machinery protection system

​​Proximity Probes​​:Complementary displacement monitoring

​​Temperature Sensors​​:Additional condition monitoring

​​Asset Condition Monitor​​:Advanced diagnostic platform

​​Installation,Maintenance,and Full-Cycle Support​​

Installation Preparation:Ensure mounting surface cleanliness and proper torque(typically 5-7 Nm)for the¼-28 UNF stud mount.Verify M12 connector integrity and proper cable routing to avoid stress on connections.In hazardous areas,confirm certification compliance before installation.

Maintenance Protocol:Perform annual calibration verification using reference vibration sources.Check cable integrity and connector seals during routine inspections.Maintain environmental seals and verify mounting integrity every six months in high-vibration applications.

Technical Support Commitment:We provide comprehensive support including installation guidance,calibration verification,and troubleshooting assistance.Our Bently Nevada-certified technicians offer expert advice for optimal system integration and maintenance strategies.

Contact us for professional assistance with your​​BENTLY 135489-03​​vibration monitoring applications.Our technical team can provide customized solutions for your specific machinery protection requirements.

We at Shenzhen Changxin guarantee genuine​​BENTLY 135489-03​​transmitters with full quality assurance.Each unit comes with 18-month warranty and professional technical support.Our condition monitoring specialists provide comprehensive guidance throughout the product lifecycle.

We maintain adequate inventory to ensure prompt delivery and reliable after-sales service.Partner with us for all your machinery protection needs and benefit from our extensive application experience in rotating equipment monitoring and predictive maintenance solutions.
​BENTLY 135489-03​​ Vibration Sensor插图1

​BENTLY 135489-03​​ Vibration Sensor插图2

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