3BHB005243R0105 – ABB Motion Controller – 2-Year Warranty, Fast Global Shipping
Description
The ABB 3BHB005243R0105,officially known as the DSQC100.1,is a motion control and axis management module designed for use in ABB’s S4C and S4C+robot controllers.This critical hardware component serves as the central interface between the robot controller’s main computer(e.g.,M2002 or M2004)and the servo drives(KDS series),robot axes,and position encoders.
As a key part of ABB’s robotic control architecture,the DSQC100.1 processes encoder feedback,generates motion control signals,manages axis enable/disable sequences,and monitors safety interlocks such as emergency stops and axis limit switches.It ensures precise coordination of multi-axis robotic movement,making it essential for applications in automotive welding,material handling,palletizing,and assembly.
The 3BHB005243R0105 is commonly found in robot systems such as the IRB 2400,IRB 4400,IRB 6400,and IRB 6600,where high-speed,accurate motion control is required.
Application Scenarios
At a car body welding line in Germany,a DSQC100.1(3BHB005243R0105)module failed due to a short circuit in the encoder signal circuit,causing the IRB 4400 robot to lose position and halt production.Technicians replaced the faulty board with a pre-tested 3BHB005243R0105 unit in under 40 minutes,restoring robot operation and preventing a 12-hour production loss.
In a Brazilian metal fabrication plant,engineers upgraded their IRB 6400 robot cell by replacing aging DSQC100.1 boards with refurbished 3BHB005243R0105 modules.The new units provided cleaner encoder signal processing,reducing positioning errors by 22%and improving weld quality consistency.
Parameter
Main Parameters Value/Description
Product Model DSQC100.1
ABB Order Code 3BHB005243R0105
Manufacturer ABB Robotics(Sweden)
Product Category Robot Motion Control Module
System Compatibility ABB S4C,S4C+,IRB 2400,4400,6400,6600
Function Axis control,encoder signal processing,drive enable management
Interfaces-Encoder feedback(analog/digital)
-Drive enable(KDS/KRP)
-Safety circuit(E-stop,limits)
-Communication with main controller(backplane)
Mounting DIN-rail or chassis-mounted in S4C/S4C+control cabinet
Operating Voltage+5V,±15V(supplied via backplane from system power supply)
Operating Temperature 0°C to+45°C
Storage Temperature-25°C to+70°C
Protection Rating IP20(for indoor cabinet use)
Certifications CE,UL,RoHS
Status Indicators LED(RUN,FAULT,COMM)
Compatible Drives KDS V1/V2,KRP,KDC series
Typical Applications Spot welding,arc welding,material handling,machine tending
Technical Principles and Innovative Values
Innovation Point 1:Centralized Axis Motion Management
The DSQC100.1 acts as the motion coordinator for up to six robot axes,processing encoder data and sending velocity/torque commands to servo drives.This centralized control ensures synchronized,smooth motion critical for path accuracy.
Innovation Point 2:Encoder Signal Integrity&Noise Immunity
Designed with differential signaling and filtering,the module ensures reliable encoder feedback even in high-EMI environments(e.g.,welding cells),minimizing positioning drift and errors.
Innovation Point 3:Integrated Safety Logic Processing
The board monitors safety circuits(E-stop,axis limits,door interlocks)and can disable drives within milliseconds if a fault is detected,meeting functional safety requirements for industrial robots.
Innovation Point 4:Backplane Communication&Modularity
The 3BHB005243R0105 connects via a backplane bus to the main controller,enabling fast data exchange and easy replacement without rewiring—key for minimizing downtime.
Application Cases and Industry Value
An automotive supplier in Japan uses DSQC100.1 modules in 18 IRB 2400 robots for door welding.Over 15 years,the high reliability of the 3BHB005243R0105 has contributed to 99.7%robot availability,supporting just-in-time production.
In a Canadian foundry,3BHB005243R0105 controllers manage IRB 6600 robots for die-casting part removal.The robust design withstands heat and vibration,reducing unplanned stops by 60%compared to generic replacements.
Related Product Combination Solutions
KDS401/KDS601:Servo drives controlled by DSQC100.1.
S4C Controller(e.g.,3HAC4988-1):Host cabinet for 3BHB005243R0105.
M2002/M2004 CPU:Main controller communicating with DSQC100.1.
DSQC325/DSQC377:I/O and communication modules in S4C system.
IRB 2400/4400/6400:Robots using DSQC100.1 for motion control.
RobotWare:ABB’s robot software running on S4C+systems.
RAPID Programming:Motion control logic executed via DSQC100.1.
DSQC124(3HAC4478-1):Alternative/older motion module(predecessor).
Installation,Maintenance,and Full-Cycle Support
The DSQC100.1(3BHB005243R0105)is installed on a DIN rail in the S4C/S4C+control cabinet and connected via a backplane or ribbon cable to the main controller.After installation,power up the system and verify the RUN LED is green.
No firmware loading is required—configuration is handled by the main controller.
Routine maintenance includes:
Visual inspection for burnt components or bulging capacitors
Cleaning dust from circuit board and connectors
Checking encoder and drive cables for damage
Monitoring fault logs in RobotStudio or HMI
We provide fully tested,cleaned,and burn-in validated 3BHB005243R0105 units with 2-year warranty,original serial numbers,and compatibility verification for S4C/S4C+systems.
Each module undergoes:
Power-on functional test
Encoder simulation and signal verification
Drive enable/disable sequence testing
Thermal stress testing
LED and communication validation
Our technical team offers remote diagnostics,RobotStudio support,and emergency global shipping.
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