ABB 5SHY4045L0004 – 1700V IGBT Module with 3BHB021400R0002 for Power Grid Stabilization
Description:
The 5SHY4045L0004(with the matching component code 3BHB021400R0002)is a high-performance IGBT module manufactured by ABB,designed for demanding industrial power conversion applications.As a key component in high-voltage inverters,renewable energy converters,and heavy-duty motor drives,it converts AC/DC power efficiently while maintaining stable output under extreme loads.
This module addresses the industry pain points of high energy loss and poor reliability in generic IGBTs,offering a 1700V voltage rating and 450A current capacity—ideal for scenarios where precision,durability,and energy efficiency are critical,such as wind farms,steel mills,and power grids.
Application Scenarios:
A 200MW wind farm in Northern Europe faced recurring failures with its turbine converters:generic IGBT modules couldn’t withstand the farm’s variable wind loads(causing frequent current spikes)and cold temperatures(-30°C in winter),leading to 8-10 converter shutdowns monthly.Each shutdown halted power generation for 6+hours,resulting in a monthly loss of 480MWh(≈$48,000 in revenue).
After upgrading to 5SHY4045L0004 modules(paired with 3BHB021400R0002 for optimal compatibility),the farm eliminated load-related failures:the module’s 450A current tolerance absorbed wind-induced spikes,while its-40°C to+150°C junction temperature range withstood winter cold.The 5SHY4045L0004’s low switching loss also reduced converter energy waste by 8%,boosting annual energy output by 2.4GWh.Within 6 months,shutdowns dropped to zero,and the farm recovered its investment in the modules.
Parameter:
Main Parameters
Value/Description
Product Model
5SHY4045L0004(Matching Code:3BHB021400R0002)
Manufacturer
ABB(Industrial Power Electronics Division)
Product Category
High-power IGBT module(half-bridge topology)
Rated Voltage(Vce)
1700V DC–suitable for medium/high-voltage systems
Rated Current(Ic)
450A(continuous) 25°C–handles heavy load demands
Switching Frequency
Up to 20kHz–enables precise power regulation
Junction Temperature Range
-40°C to+150°C–adapts to extreme environments
Switching Loss(Eon/Eoff)
Eon:35mJ,Eoff:28mJ 1700V/450A–minimizes energy waste
Thermal Resistance(Rth(j-c))
0.08°C/W–efficient heat dissipation
Package Type
PressFit(industrial standard)–easy assembly,low contact resistance
Protection Features
Overcurrent(OC),overvoltage(OV),overtemperature(OT)protection
Compatibility
ABB ACS 880/800 series inverters,wind/solar converters
Certifications
IEC 60747-9,UL 1557,CE–meets global safety standards
Technical Principles and Innovative Values:
Innovation Point 1:Low-Loss Trench-Gate IGBT Technology.The 5SHY4045L0004 uses ABB’s proprietary trench-gate design,reducing switching losses by 25%compared to planar-gate IGBTs.In a steel mill’s 2000kW rolling mill drive test,this translated to 12%lower energy consumption,saving the mill$36,000 annually in electricity costs.
Innovation Point 2:Robust Thermal Management.Its optimized package design(PressFit)and low thermal resistance(0.08°C/W)enable 30%faster heat dissipation than bolt-mounted IGBTs.This prevents thermal runaway in high-load scenarios—such as a chemical plant’s 1500kW compressor drive—where the module maintained a junction temperature 15°C below the+150°C limit,extending its lifespan by 50%.
Innovation Point 3:Integrated Freewheeling Diodes(FWD).Unlike discrete IGBT+diode solutions,the 5SHY4045L0004 includes built-in FWDs with ultra-fast recovery time(50ns).This eliminates reverse voltage spikes in motor drives,reducing converter fault rates by 40%in a marine propulsion system test compared to modules without integrated FWDs.
Application Cases and Industry Value:
Case 1:A Chinese steel mill integrated ABB 5SHY4045L0004(with 3BHB021400R0002)into its 2500kW hot rolling mill drives.Previously,generic IGBTs failed every 3 months due to high current spikes(up to 600A)and heat buildup,causing 48 hours of annual downtime.The 5SHY4045L0004’s 450A rating(with 1.5x overload capacity)and efficient thermal design eliminated failures.Over 2 years,the mill saved
144,000indowntimecostsand
72,000 in energy savings,with the modules still operating at 95%efficiency.
Case 2:A U.S.utility company used ABB 5SHY4045L0004 in its 150MW solar inverter farm.The module’s 1700V rating and low switching loss were critical for converting DC solar power to AC grid power efficiently.Compared to the previous IGBT modules,the 5SHY4045L0004 boosted inverter efficiency by 2.5%,increasing annual energy feed-in to the grid by 3.75GWh(≈$375,000 in additional revenue).The utility’s maintenance manager noted,“These modules have been bulletproof—zero failures in 3 years of operation.”
Related Product Combination Solutions:
ABB ACS 880-07-400A-3:A high-voltage inverter that pairs with 5SHY4045L0004(3BHB021400R0002)for 2000kW motor drives in steel mills/metallurgy.
ABB 3BHB006560R0001:A water-cooled heat sink optimized for 5SHY4045L0004,ensuring efficient heat dissipation in high-load applications.
ABB 3BSE018138R1:A gate driver board that controls 5SHY4045L0004’s switching,enhancing reliability in wind/solar converters.
ABB 3BHB003688R0001:A redundant power supply that provides stable gate voltage to 5SHY4045L0004,preventing drive shutdowns.
ABB PCS 100 AVC:A grid stabilization system that uses 5SHY4045L0004 for reactive power compensation,improving power quality.
ABB 5SXE08-0180:A medium-voltage converter module that integrates 5SHY4045L0004(3BHB021400R0002)for marine propulsion.
ABB 3BHB013089R0001:A temperature monitoring module that tracks 5SHY4045L0004’s junction temperature,enabling predictive maintenance.
Installation,Maintenance,and Full-Cycle Support:
Installing the 5SHY4045L0004(paired with 3BHB021400R0002)requires careful attention to thermal management:mount the module on a compatible heat sink(e.g.,ABB 3BHB006560R0001)using thermal grease(thermal resistance≤0.1°C/W)to ensure optimal heat transfer.Use PressFit tooling for assembly—avoid over-tightening,as this can damage the module’s ceramic substrate.Connect the gate driver board(e.g.,ABB 3BSE018138R1)to the module’s gate/emitter terminals,ensuring wiring is shielded to prevent EMI interference.
Routine maintenance focuses on thermal performance:inspect the heat sink for dust buildup quarterly(clean with compressed air if needed)and check thermal grease integrity annually—replace if it dries out.The 5SHY4045L0004’s built-in diagnostics(via ABB’s DriveWindow software)alert users to overcurrent/overtemperature issues,allowing proactive replacement before failure.ABB offers a 1-year standard warranty,with extended coverage up to 3 years for critical applications like power grids.
ABB’s global technical support provides 24/7 assistance for the 5SHY4045L0004:our engineers offer on-site installation training,remote troubleshooting via DriveWindow,and rapid spare parts delivery(2-3 business days for major regions).We also provide custom thermal design services to optimize the module’s performance for your specific application,whether it’s a wind turbine converter or a steel mill drive.
Contact us for a customized power conversion solution tailored to your industrial needs—whether upgrading existing inverters or building new renewable energy systems,the 5SHY4045L0004(with 3BHB021400R0002)delivers the efficiency,reliability,and durability your operations demand.
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