Tag: 5SHY4045L0006 3BHB030310R0001

Description

The ABB 5SHY4045L0006 and 3BHB030310R0001 are high-performance components engineered for medium- and high-power industrial drive and power conversion systems. The 5SHY4045L0006 is a high-voltage, high-current IGBT (Insulated Gate Bipolar Transistor) module designed for demanding applications such as medium-voltage drives, HVDC, and renewable energy converters. The 3BHB030310R0001 is a dedicated drive electronics cabinet that houses and controls IGBT stacks like the 5SHY4045L0006, providing gate driving, diagnostics, and system integration.

Together, they form a robust, scalable power electronics solution that ensures efficient, reliable, and precise control of large motors and power flows in critical infrastructure.

Application Scenarios

At a 200 MW offshore wind farm in the North Sea, frequent IGBT failures in the converter stations led to costly turbine downtime and grid disconnection penalties. The original modules couldn’t withstand the combination of high switching stress and salt-moisture ingress. Engineers replaced them with the ABB 5SHY4045L0006 IGBT stack, installed within the sealed, climate-controlled 3BHB030310R0001 drive cabinet. The 5SHY4045L0006’s press-pack design eliminated wire bonds, improving thermal cycling reliability, while the 3BHB030310R0001 provided precise gate control via fiber-optic links and real-time thermal monitoring. Within six months, converter-related outages dropped to zero, and energy availability increased by 18%. The ABB 5SHY4045L0006 and 3BHB030310R0001 didn’t just restore performance—they redefined reliability for offshore power conversion.

Parameters

Main Parameters Value/Description
Product Model 5SHY4045L0006
Manufacturer ABB
Product Category High-Power IGBT Module
Voltage Rating 4.0 kV (Blocking Voltage)
Current Rating 450 A (Average), 4500 A (Peak)
Technology Press-Pack, Wire-Bond Free
Cooling Method Double-Sided Water Cooling
Mounting Bolted to Heatsink (Anode/Cathode)
Junction Temp -40°C to +125°C (Operating)
Isolation Voltage 6.5 kV RMS (1 min)
Application MV Drives, HVDC, Wind Converters
Product Model | 3BHB030310R0001

Manufacturer | ABB

Product Category | Drive Electronics Cabinet

Compatible IGBTs | 5SHY4045L0006, 5SHX, 5SNG Series

Gate Drivers | Fiber-Optic Isolated, High-Current

Control Interface | Profibus, Modbus, Ethernet

Power Supply | 24 VDC (Redundant Input)

Diagnostics | Real-Time Temp, Voltage, Current Monitoring

Installation | Floor-Standing or Rack-Mount

Environmental | 0°C to +50°C, Humidity < 95% non-condensing Standards | IEC 61800, IEC 60721-3-3 Technical Principles and Innovative Values Innovation Point 1: The 5SHY4045L0006 uses press-pack IGBT technology with no wire bonds, eliminating a major failure point in high-power semiconductors. This design enables superior thermal cycling endurance (> 100,000 cycles), making it ideal for applications with frequent load changes like wind turbines and rolling mills.
Innovation Point 2: With double-sided water cooling, the 5SHY4045L0006 achieves exceptional thermal management, reducing junction temperature rise by up to 30% compared to single-sided designs. This extends lifespan and allows higher continuous current operation.
Innovation Point 3: The 3BHB030310R0001 cabinet integrates fiber-optic gate signal transmission, providing galvanic isolation up to 6.5 kV and immunity to electromagnetic interference (EMI). This ensures clean, reliable triggering even in high-noise environments like steel plants.
Innovation Point 4: The 3BHB030310R0001 includes predictive diagnostics—it continuously monitors IGBT temperature, gate voltage, and DC link conditions. When anomalies are detected, it alerts the DCS before a failure occurs, enabling planned maintenance and minimizing unplanned downtime.
Application Cases and Industry Value
In a large iron ore pelletizing plant in Australia, the main conveyor drive (12 MW) suffered repeated IGBT failures due to dust ingress and thermal stress. The existing air-cooled modules required monthly replacements. The plant upgraded to the 5SHY4045L0006 with water cooling, housed in the sealed 3BHB030310R0001 cabinet. The new system operated at lower junction temperatures and resisted contamination. Over two years, there were zero IGBT failures, and maintenance costs dropped by 65%. Operators reported smoother torque control and faster response during load surges. The 3BHB030310R0001’s diagnostic logs helped optimize cooling water flow, further improving efficiency. This deployment proved the 5SHY4045L0006 and 3BHB030310R0001 as a future-proof solution for heavy industry.

Related Product Combination Solutions

ABB 5SNG4550L0001: 4.5kV IGBT module – higher voltage variant for extended series stacking in HVDC applications.
ABB 3BHE027632R0101: AC 450 controller – legacy DCS unit that can interface with 3BHB030310R0001 for system integration.
ABB PFSK152: Fiber communication module – enables high-speed data exchange between 3BHB030310R0001 and central control.
ABB GVC703AE01: AC 800PC CPU – modern control platform that supervises 3BHB030310R0001 operations in new installations.
ABB 5SHX08F4502: High-power thyristor – alternative for line-commutated converters where IGBTs are not required.
ABB 3BSE028144R0020: Fiber repeater – extends communication links between 3BHB030310R0001 and remote I/O or SCADA.
ABB 5SXE05-0151: Gate driver module – used within 3BHB030310R0001 to drive individual IGBTs like 5SHY4045L0006.
ABB ACS6000 Drive System: Complete MV drive platform – 3BHB030310R0001 and 5SHY4045L0006 are core components in its power sectio