Tag: 5X00500G01

Description​​

The​​GE 5X00500G01​​is a high-density analog input module designed for the Multilin UR(Universal Relay)family of protective relays from GE(now part of ABB).This module serves as a critical I/O expansion unit,significantly increasing the relay’s capacity to monitor external analog signals from current transformers(CTs),voltage transformers(VTs),or transducers.It acts as the relay’s extended sensory system,enabling comprehensive monitoring and control in complex power systems.

​​Application Scenarios​​

In an electrical substation,a Multilin UR relay protects a critical power transformer.Beyond standard protection functions,engineers need to monitor transformer winding temperatures,oil levels,and auxiliary equipment status.The relay’s built-in I/O points are insufficient.By adding the​​GE 5X00500G01​​I/O module,the relay gains multiple additional analog inputs.These inputs connect to temperature transducers and level sensors,allowing the relay to not only protect but also continuously monitor the transformer’s health.This data can be used for advanced condition-based maintenance,preventing failures and ensuring grid reliability.This scenario highlights the role of the​​5X00500G01​​in expanding the functionality of protective relays beyond basic protection.

​​Parameter​​

Main Parameters

Value/Description

​​Product Model​​

​​5X00500G01​​

​​Manufacturer​​

GE Multilin/GE Energy(now part of ABB)

​​Product Category​​

Analog Input Expansion Module

​​Compatible System​​

Universal Relay(UR)Family(e.g.,750,760,869 series)

​​Primary Function​​

Provides additional high-accuracy analog input channels

​​Input Channels​​

8 analog inputs(configurable)

​​Input Signal Types​​

4-20 mA,0-1 mA,±1 V,±10 V(software selectable per channel)

​​Resolution​​

16-bit high-resolution ADC

​​Accuracy​​

±0.1%of reading(typical)

​​Isolation​​

1500 Vrms channel-to-channel and channel-to-ground

​​Communication​​

Interfaces directly with the UR relay via internal bus

​​Power Requirement​​

Powered by the host UR relay

​​Operating Temperature​​

-40°C to+70°C(-40°F to 158°F)

​​Installation​​

Plugs directly into the UR relay’s expansion slot

​​Technical Principles and Innovative Values​​

The​​GE 5X00500G01​​is engineered to provide precision measurement and seamless integration with the UR platform,offering distinct advantages.

​​Innovation Point 1:High-Density,High-Accuracy Design:​​The module packs 8 independently configurable analog input channels into a single slot,maximizing I/O capacity without increasing panel space.Its 16-bit resolution and high accuracy ensure that even small signal changes are detected,providing reliable data for monitoring and metering applications.

​​Innovation Point 2:Flexible Per-Channel Configuration:​​Each of the 8 channels on the​​5X00500G01​​can be individually configured via the relay’s software for different signal types(e.g.,4-20mA for a pressure transducer,±10V for a speed sensor).This flexibility eliminates the need for external signal conditioners and simplifies system design.

​​Innovation Point 3:Seamless Relay Integration:​​Unlike standalone data acquisition units,the​​5X00500G01​​integrates directly into the UR relay’s architecture.The analog values are instantly available to the relay’s powerful protection and logic engines,allowing them to be used for advanced control schemes,alarming,and even as inputs to protection elements.

​​Innovation Point 4:Robust Industrial Design:​​With a wide operating temperature range and high isolation,the​​5X00500G01​​is built to withstand the harsh electrical noise and environmental conditions found in substations and industrial power distribution centers,ensuring long-term reliability.

​​Application Cases and Industry Value​​

​​Case 1:Industrial Plant Power Management System:​​A large manufacturing facility uses a Multilin 750 feeder protection relay to guard a main incoming line.To optimize energy usage and costs,they need to monitor power quality(voltage,current,power factor)and demand.The existing relay’s analog inputs were occupied for basic metering.By installing the​​GE 5X00500G01​​module,the plant engineers gained the necessary channels to connect additional revenue-grade metering CTs and VTs.This enabled precise power monitoring,demand forecasting,and identification of harmonic distortions,leading to a 5%reduction in energy costs through better load management.

​​Case 2:Hydroelectric Generator Protection and Monitoring:​​A hydroelectric plant uses a Multilin 869 generator protection relay.Beyond electrical protection,monitoring bearing temperatures,vibration levels,and cooling water flow is critical.The​​5X00500G01​​module was added to acquire these analog signals from various sensors.The relay now uses this data for derivative-based alarming(e.g.,rapid temperature rise)and to initiate auxiliary equipment(e.g.,start a backup cooling pump).This integrated approach provided a centralized view of the generator’s health,enhancing predictive maintenance and preventing catastrophic failures.

​​Related Product Combination Solutions​​

The​​5X00500G01​​is a key component within the broader UR ecosystem.Essential related products include:

​​Host Protective Relay:​​Such as the​​750/760 Feeder Management Relay​​or​​869 Generator Protection Relay​​.The​​5X00500G01​​is useless without a compatible UR host.

​​Communication Modules:​​Like the​​NIO 1E Ethernet Interface​​module,which allows the relay(and its​​5X00500G01​​data)to be accessed remotely over a network.

​​Other I/O Modules:​​Such as the​​5X00497G01 Digital Input Module​​or​​5X00498G01 Digital Output Module​​for handling discrete signals alongside the analog inputs from the​​5X00500G01​​.

​​Software Tools:​​​​GE UR PC Software​​(now ABB Asset Suite)is essential for configuring the relay,setting up the​​5X00500G01​​channels,and viewing the collected data.

​​Current/Voltage Transducers:​​Devices that convert parameters like temperature or pressure into the 4-20mA signals that the​​5X00500G01​​is designed to read.

​​Metering CTs/PTs:​​Higher-accuracy instrument transformers specifically for revenue metering applications connected via the​​5X00500G01​​.

​​Installation,Maintenance,and Full-Cycle Support​​

Installation and Maintenance:Installing the​​GE 5X00500G01​​requires the host UR relay to be de-energized.After ensuring the relay is powered down,the module is carefully aligned with the expansion slot on the side of the relay and firmly pressed into place until it clicks and the securing screws can be tightened.Wiring to the terminal blocks should be done according to the schematic,paying close attention to signal polarity and proper shielding for noise immunity.Maintenance is minimal but should include periodic verification of signal accuracy against a known standard,especially if used for critical measurements.

Our support for the​​5X00500G01​​includes providing genuine,factory-fresh modules with full traceability.Our technical team can assist with compatibility verification for your specific UR relay model and offer guidance on integration best practices to ensure optimal performance and data accuracy.

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5X00500G01